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- Spout Insert and Sealing MachineView More
GF-2200Z Two-Station Rotary Tube Sealing Machine
Product Introduction
The fully automatic two-station rotary tube sealing machine is specially designed for automatic tube sleeving and heat sealing of straws and bags. It is applicable to straws of various calibers, lengths and models. It is the preferred automatic equipment for spout stand-up bags such as beverage packaging, suckable jelly, condiments and daily chemical products (laundry detergent, skin care products). It can be customized to connect with filling production lines for integrated operation.
Technical Parameters
Product Features
- The tube sealing machine adopts two-station design, with fully automatic operation of preheating, bag separating, tube loading and heat sealing processes;
- Sealed products are automatically sent to the transition machine, convenient for connecting and docking with subsequent production equipment;
- Adopts PLC control and intelligent parameter setting; parameters can be quickly configured according to different bag types and straws, easy operation;
- Equipped with imported temperature control modules and pneumatic components such as SMC, Festo and Airtac with stable and reliable quality;
- Adopts step-by-step heating and final cooling sealing process design to achieve perfect sealing performance;
- Automatic fault detection, alarm, shutdown, diagnosis and real-time fault location display;
- Light overall weight, small floor occupation and stable long-term operation performance;
- Main components are made of aluminum alloy and stainless steel, complying with food and pharmaceutical GMP environmental hygiene standards.
System Composition
- The machine adopts dual-station structure, consisting of bag feeding system, tube feeding system, heat sealing system, bag dropping system, rejecting mechanism, transition machine, control system and machine base;
- The bag feeding system includes bag placing & positioning mechanism, bag picking mechanism and bag sleeving mechanism; the bag picking mechanism takes out finished bags one by one, and the bag sleeving mechanism loads bags into the bag holder and sleeves onto the straw;
- The tube feeding system is composed of vibration plate and transition trough mechanism; automatic detection and start-stop control during feeding process;
- The heat sealing system includes preheating, heat sealing and cooling, including 1 set of preheating cutter, 4 sets of heat sealing cutters and 1 set of cooling cutter; customized sealing and cooling cutters are available to adapt to straws of different specifications;
- Each group of sealing cutters supports independent temperature control, separate temperature setting and independent operation debugging;
- The bag collecting system consists of discharging mechanism and trough changing mechanism; sealed bags are discharged to the middle position, then pushed into the material trough; empty trough replacement is automatic when full;
- The operation interface real-time displays working status, including production speed, finished product quantity, shift output, date and temperature parameters.
Application Fields
Jelly Spout BagSoymilk Spout BagCare Products BagPuree BagSpecial-shaped Spout BagFoldable Outdoor Water Bag - Two-station Rotary Mode Spout Sealing MachineView More
Introduction
The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.
Specification
Item
Technical parameters
Pouch type
Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch
Material type
Pouch: inner layer PE, inner layer PP
Spout: PE, PP
Product Specifications
Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm
(slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm
Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc.
Working speed
Max80- 90 pcs/min
Position accuracy
≤±0.5 mm
Heat sealing system
A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group
Temperature control module
3 groups (8-channel modules), accuracy ±0.1℃
Heating temperature
Room temperature ~300℃
Power supply
380V/50Hz 12KW
Gas source
0.6~0.8MPa，600L/min
Overall dimensions
3428 x 2525 x 2241mm (Length x Width x Height)
Equipment weight
2400 Kg
Features
l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.
l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.
l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.
l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.
l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.
l The equipment is lightweight, occupies a small area, and boasts stable performance.
l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.
