Single-Channel Linear Mode Corner-Spout Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

  Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg   Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag   GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is.   Machine Production Working Samples GF-2200Z Spout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Product Introduction The GBB-A3 Lid Film Heat Sealer can accurately determine heat seal performance parameters (including heat seal temperature, time, and pressure) for lid films used in food and pharmaceutical packaging, such as those for jelly cups, yogurt cups, coffee capsules, instant noodle buckets, meal boxes, and medical blister packs. Since heat seal performance varies across different materials, measuring these parameters allows for precise determination of optimal heat seal conditions. Testing Principle Install appropriate fixtures on the instrument’s lower pallet and place the sample on the fixture. Set the desired heat seal temperature, time, and pressure, then start the instrument with one click—the upper fixture will descend to seal the sample. In manual mode, pressing the foot switch once activates the sealing knife, and the heat seal duration is determined by the preset time. In automatic mode, the upper and lower sealing knives repeatedly perform heat sealing automatically according to the set time. Executive Standards QB/T 2358-1998, ASTM F 2029, YBB00122003-2015 Technical Parameters Item Specification Temperature Range Room temperature ～ 250℃ Temperature Control Precision ±1℃ Heat Seal Time 0.1s ～ 99.99h Heat Seal Pressure (0~1) MPa Operation Modes Automatic and manual Air Source Compressed air Dimensions 730(L) mm × 400(B) mm × 535(H) mm Weight 45 kg Power 1200 W Power Supply AC 220V, 50Hz   Product Features Pull-out Loading DesignThe lower pallet features a double-layer stacking structure, enabling pull-out loading that keeps operators away from the upper sealing knife, ensuring both convenience and safety. High-Precision Temperature SensorEquipped with a high-precision temperature sensor and PID algorithm for temperature control, achieving a precision of ±1℃, with ultra-high stability and extremely low failure rates. Flexible Testing OptionsFreely switch between manual and automatic testing. The automatic mode saves time with fully automated, repeatable heat sealing; the manual mode includes a compatible foot switch—pressing it once activates the sealing knife, ensuring safe and easy operation. Advanced Pneumatic Drive SystemComposed of a pressure gauge, pressure regulating valve, and cylinder, the system uses compressed air. Pressure is adjusted via the valve to precisely lock air pressure, enabling pneumatic-driven heat seal clamping for efficient operation. Extensive Customization Services Custom fixed fixtures can be made according to samples, and fixtures are interchangeable based on cup sizes. The sealing knife can be upgraded with anti-stick functionality for a better user experience, making it easier to determine optimal heat seal conditions. Customizations for the shape, size, and smoothness of the sealing surface are available to meet diverse research needs.  

Product Introduction The LC-3S manual precision sample cutter can be used for precision sample cutting in tensile testing of materials such as copper-aluminum foil, battery separators in the new energy industry, various plastic films, paper, paper-plastic composites, and metals. This product is easy to operate, safe, reliable, and durable. The cut samples are smooth without burrs, enabling precise cutting of samples and effectively avoiding measurement errors caused by poor sample cutting.   Product Features Item Technical Parameters Material Thickness ≤1mm Cutting Specification 15mm × 220mm (customizable) Equipment Size 250mm × 550mm × 400mm Weight 9kg   Product Features ✦ The sample cutter has a compact design, is sturdy and durable, easy to operate, and efficient.✦ The cutting blade is made of high-speed tool steel, with a high-hardness edge that is sharp and durable. The cut samples are undamaged with smooth edges without burrs.✦ The width of the cut sample is 15mm, with high cutting precision, fully meeting standard requirements. It also supports customization of different sample cutting widths.✦ Both sides of the blade are designed with safety protection barriers, ensuring safe and reliable sample cutting process.

GBPI Electronic Leakage Tester Application: To test the hermetic sealing quality and performance of packaging bags, bottles, cans and so on, used in industries of food, beverage, pharmaceuticals, personal care and so on.

N900 Air Permeability Analyzer to test the air permeability of many textile, including technical fabric, non-woven and breathable textile products.  

GBD-L2 falling dart impact tester is suitable for testing materials such as plastic film or sheet and steel plate coating with a thickness of less than 1mm. Under a given height of free falling dart impact, it can measure the energy (in Quality to express results) of plastic films,thin section specimens and other materials. Through the impact resistance test, it can prevent the packaging surface from being damaged when the packaging material is impacted or dropped due to insufficient toughness of the packaging material, and effectively avoid the product from being damaged due to impact or falling in the circulation link. It can be used in scientific research, teaching, industrial and mining enterprises, laboratories, research institutes and quality supervision departments.

Film Heat Shrinkage Tester tests various heat shrinkage propertiesforthe filmaccording to the principle of air heating (air bath).Suitable for heat shrinkable films which produced with polyethylene, ethylene copolymers and their mixtures, such as beverage labels, bottled bundle packaging, sausage shrinkage packaging, outer film of daily chemical products, outer film of cigarette boxes, etc. It is a device that can accurately and quantitatively measure the thermal shrinkage force, cold shrinkage force, shrinkage rate, shrinkage time and other properties of plastic films during thermal shrinkage.

GBN200G Compression Tester is used to test the pressure resistance and blasting strength of various packaging bags, used in quality inspection, drug testing, scientific research, packaging, film, food, medicine, daily chemicals and other industries.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.