Single-Channel Linear Mode Corner-Spout Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

1. Product introduction The GQ-D1 falling ball impact tester is mainly suitable for testing the impact strength of steel balls for food packaging rigid tablets, solid pharmaceutical rigid tablets and plastic bottle cap products. During the test, put the test product on the test bench of the falling ball impact tester, make the steel ball of the specified weight fall freely on the product from the specified height, impact the product, and then check whether the appearance of the product is damaged and all aspects of performance.   2.Product features u The host is equipped with a color touch screen, which is convenient for users to perform test operations. u The novel mechanical model and the humanized design of the operation interface make the operation of the instrument simple and convenient; u Traditional electromagnets will generate high temperature when they generate magnetism, and there will be residual magnetism after power failure, which will affect the accuracy of the experiment. This instrument adopts the principle of energization and repulsion, which can automatically release, avoiding residual magnetism and high temperature, and ensuring the accuracy of the experiment. u The test process is intelligent, which greatly improves work efficiency; u The sample is pneumatically clamped and released, which reduces the error and test time; u Built-in printer, which can print test reports. u The instrument can query the data and the results of each experiment. u The test results are accurate.     3.Standard GB/T 15267-1994、GB/T 17876-2010、YBB0021-2005、YBB00202005   4.Technical Parameter   Item Technical Parameters Impact Height 0 - 900 mm Steel Ball Diameters 23 mm (approximately 50 g), 25 mm (approximately 60 g), 28.6 mm (approximately 100 g), 38.1 mm (approximately 225 g) Specimen Clamping Range 120mm*85mm Specimen Size 150 mm (Length) × 50 mm (Width) Overall Dimensions 325 mm × 550 mm × 1341 mm Power 75 W Weight 30kg Power Supply AC 220 V, 50 Hz  

Product introduction The W303 WVTR tester is designed and produced based on the test principle of weight method (weight reduction) and as per the standards of GB/T 1037 and ASTM E96, etc. It is suitable to measure the water permeability performance of film, sheets, papers, packagings and other related materials in the industries of food, pharmaceutical, medical equipment, daily chemicals, Photovoltaic electronics, etc, providing wide range and high efficiency water vapor transmittance detection for high, medium and low water vapor barrier materials.  

N900 Air Permeability Analyzer to test the air permeability of many textile, including technical fabric, non-woven and breathable textile products.  

gas generator can generates high purity nitrogen, hydrogen and air; it can supply stable and high quality gas for Gas Chromatography

Vacuum Coating Thickness Tester is applied to various vacuum aluminum film, aluminized paper, and other conductive coating materials to test the resistance value, evenness, thickness and so on.

Product introduction The GTR-10H gas permeation analysis system consists of a differential pressure permeation device and a gas chromatograph. It can test and analyze the gas permeability of various single-component gases and mixed gases, and can accurately calculate the permeability, permeability coefficient and other parameters of each component gas. The test gas has a wide range of types and high accuracy, and is suitable for gas permeation testing in the fields of fuel cell proton exchange membrane gas permeability testing, hydrogen permeation of hydrogen storage materials, gas density of bipolar plate materials, and natural gas storage materials.   Test principle Place the processed sample between the high-pressure chamber and the low-pressure chamber, and the low-pressure chamber is connected to the gas chromatograph through a quantitative loop. At the set test temperature, use a vacuum pump to evacuate the gas system, and then add a certain pressure of test gas to the upper chamber to form a constant pressure difference between the upper and lower chambers. Under the action of the pressure gradient, the gas penetrates from the high-pressure chamber to the low-pressure chamber through the film. The system injects the gas that penetrates into the low-pressure chamber into the gas chromatography column and separates it into various components, and calculates the gas permeability, gas permeability coefficient and other barrier performance parameters of each component.   Standard GB/T 20042.3，GB/T 20042.6-2011，GB/T 1038.1-2022，ISO 15105-1   Specification Item Technical Parameters Test range 2.0×10-12~3.0×10-7 mol/(m2·s.Pa) Detection system Gas chromatography (GC), TCD detector Test gas Gases such as hydrogen, oxygen, nitrogen, carbon dioxide, carbon monoxide, methane, etc., single component or mixed component Gas pressure 0~300kPa Permeation module temperature control range 15~60℃ Temperature control accuracy ±0.1℃ Permeation area 50.24 cm2 Sample size Φ110 mm Sample thickness ≤2 mm Sample quantity 1 piece Power supply AC 220 V，50 Hz   Features Advanced gas chromatography analysis technology The instrument is equipped with an advanced gas chromatography analysis module and a new microcomputer temperature control system, which can achieve 16-step program temperature rise with high temperature control accuracy; it adopts multi-processor parallel working mode, and can be equipped with a variety of high-performance detectors. The instrument is stable and reliable, equipped with a 7-inch color LCD touch screen and a dedicated workstation, which is convenient to operate and easy to process data.   Fully automatic precision control of permeation module test temperature The permeation module uses semiconductor refrigeration chips to automatically control the temperature in both directions, with higher temperature control accuracy, up to 0.1℃.   Can test the permeability of single gas and mixed gas It can measure the permeability of a single gas and the permeability of different mixed gases at the same time, and has a wide range of uses. In addition to its application in the traditional packaging industry, it has broad application prospects in new energy fields such as hydrogen energy.   Intelligent operating system, global certification Self-developed intelligent operating system, modular graphics, flexible setting of test process parameters, and intuitive and convenient operation. Designed according to the GMP Appendix "Computerized System", it has an audit tracking function and multi-level user authority settings, which can meet the needs of the pharmaceutical industry for data traceability. Personalized test reports are set on demand, supporting data output in multiple formats, electronic signatures, and online submission of audit reports.   Laboratory Intelligent IoT Platform The instrument can be connected to the IoT platform to achieve digital network management. Remote authorization to log in to the IoT platform can achieve functions such as managing experimental data, remote diagnosis and troubleshooting. Customers can download the required instrument information, documents, and operation videos on the platform.

N500 Gas Permeability Analyzer to test the gas (O2, N2, CO2 etc) transmission rate (GTR) of packaging materials, films and sheets materials