Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

The Leakage tester GB-M2 is designed and manufactured in accordance with the relevant provisions of GB/T15171 Test method for leaks in sealed flexible packages. It is used to detect the sealing condition of plastic packaging bags and containers, and it is applied to used in industries of food, beverage, pharmaceuticals, personal care and so on. Through test can effectively compare and evaluate the sealing technology and sealing performance of packaging parts, and provide scientific basis for determining the relevant technical indicators. It can also be used to test the sealing performance of the specimens after dropping and compressing test.

Didital thickness tester is used to make thickness measuring or comparative measuring of plastic film, thin sheet, paper and so on.

Introduction AUTO GBM-L2 Dual-Pressure Methods Vacuum Decay Leak Detection Tester adopts the test principle of vacuum decay method/pressure decay to detect micro-leakage of finished packaging. It can be applied to packaging systems composed of vials, ampoules, Leakage detection of pre-filled needles, eye drop bottles, HDPE bottles, infusion bottles/bags and other pharmaceutical packaging, food packaging, and chemical industry packaging.   Test principle The host is connected to a sealed test chamber customized according to the sample. When performing the vacuum decay method test, the instrument evacuates the test chamber, and a pressure difference is formed inside and outside the sample. Under the action of the pressure, the gas/liquid in the sample enters the test chamber through the leak hole. The main engine uses the absolute pressure sensor and the differential pressure sensor to monitor the pressure change in the chamber to judge whether the sample leaks. When performing the pressure decay method test, the instrument fills the test chamber with a predetermined air pressure, and the gas in the test chamber enters the sample through the leak hole. The host uses absolute pressure sensors and differential pressure sensors to monitor the pressure changes in the chamber to determine whether the sample is leaking.   Standard ASTM F2338-2009(2013),  YY-T 0681.18-2020,  USP<1207.2>, ASTM F2095   Specification Item Parameters Absolute Pressure Testing Range (0 - 300) kPa Differential Pressure Testing Range (-2 - 2) kPa Detection Sensitivity 1 - 3 μm Balancing/Testing Time 1 - 3600 s Vacuum Purge Time 1 - 3600 s Set Flow Rate 0 - 3 mL/min Testing System Dual Sensor Technology/Dual Cycle Testing Testing Chamber Customized according to the sample Applicable Products Vials, Ampoules, Prefilled Syringes, Infusion Bottles/Bags, etc. Detection Principle Vacuum Decay Method/Pressure Decay Method Dimensions of the Main Unit 495 mm455 mm280 mm Ambient Temperature 20℃ - 25℃ Relative Humidity 40% - 60% Working Power Supply AC 220V, 50HZ   Features u Dual-Pressure Methods, to help solve testing difficulties The double combination of vacuum decay method and pressure decay method solves the problem of easy misjudgment and false negative for freeze-dried powder injections containing vacuum in the bottle using a single vacuum decay method. Based on dual-sensor and dual-circulation system technology, high-quality absolute pressure sensor and differential pressure sensor, with an accuracy of 0.1% FS, can effectively detect large and small leaks, accurately calculate the leak hole diameter, and give a pass or fail judgment.   The instrument has low sensitivity and good test repeatability For rigid samples, the detection sensitivity is as low as 1 μm, and the test repeatability is as low as 0.8%. The instrument has stable performance, low noise and good repeatability. u Imported brand accessories, excellent performance Imported brand vacuum pump, pumping rate up to 3 L/s, noise as low as 50 DB, high ultimate vacuum, convenient oil level detection and replacement. The imported gas mass flow controller can simulate micro-leaks arbitrarily, with a resolution of 0.001 mL/min, which provides a reliable guarantee for the method verification of instrument sensitivity. u Large size touch screen, intelligent operation Color 7-inch touch screen, clear view, sensitive touch, easy to operate. Equipped with a micro-printer, USB data interface, and supports PC software measurement and control operation. The test software is designed according to the GMP appendix "Computerized System". It has an audit trail function and multi-level authority settings for users, which can meet the needs of the pharmaceutical industry for data traceability. u Personalized customization to meet the needs of different samples For different test samples, it supports customization of suitable test chambers to meet the needs of different tests. For the same type of samples, it supports customized nesting mode, which can realize the sharing of a test chamber for samples of various specifications.   Application       Freeze-dried powder injection Injection Prefill needle       Eye drops Plastic Ampoule BFS Infusion bags   Factory configuration Standard Host machine, vacuum pump, test chamber and 3 sets of yin and yang control (customized as required), 11-inch touch panel, professional software (GMP) Optional Imported gas flow meters, air compressors, printers, calibration certificates  

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

ZM-100 Inverted pressure sterilizer boiler is used for sterilization and high temperature test of packaging materials (including adhesives and printing ink) in the industries of packaging, plastic films, food, medical units, inspection agency, research institute etc.

Product Brief The N600C Carbon Paper Air Permeability Rate Tester is designed and developed in accordance with GB/T 20042.7-2014. Adopting the differential pressure method as its testing principle, it is professionally used for measuring the air permeability rate of various types of carbon paper for proton exchange membrane fuel cells (PEMFC). Testing Principle Based on the differential pressure method, the sample is placed between two fixtures, forming a constant differential pressure on both sides of the sample. Driven by the differential pressure, gas flows from the high-pressure side through the sample to the low-pressure side. The air permeability rate of the carbon paper is calculated based on the transmission flow rate, sample thickness, test area, and test differential pressure. Executed Standards GB/T 20042.7-2014 Technical Parameters Item Technical Parameters Test Range 0~200,000 mL·mm/(cm²·h·mmHg)0~14,701 mL·mm/(cm²·hr·mmAq) Resolution 0.1 mL·mm/(cm²·h·mmHg)0.1 mL·mm/(cm²·hr·mmAq) Pressure Range 0~500 Pa (other ranges available upon request) Pressure Resolution 0.1 Pa Pressure Accuracy 0.1% FS (Full Scale) Flow Range 0~50 L/min (other ranges available upon request) Flow Resolution 1 mL/min Flow Accuracy 1% FS (Full Scale) Test Area 16 cm² Instrument Dimensions 410 mm×295 mm×365 mm Power 100 W Power Supply 110~250 VAC, 50~60 Hz Product Features • The instrument's differential pressure is adjustable within the range of 0~500 Pa, with an accuracy of 0.1% FS, fully meeting the test pressure requirements of different samples;• The test range can be customized according to different sample requirements;• Arbitrary pressure adjustment, fully automatic operation, and automatic measurement and calculation of results;• Equipped with a color touch screen, no external computer required;• Built-in micro-printer for real-time printing of test reports;• The upper computer software is designed in accordance with the new GMP Appendix "Computerized Systems", supporting functions such as hierarchical permission management, audit trail, and electronic signature (optional).  

The Inclined Impact tester is simulated the impact strength of packaging in the real circumstance of transport such as handling, stacking of shelves, sliding, loading , transportation of products. This product is also can supply as the test machine to scientific research institution, college, packaging technique test centre, packaging material manufacture and foreign trade or transport department.

GBPI Melt Flow Indexer is used to measure thermoplastic melt mass flow rate (MFR) and melt volume flow rate (MVR). It is suitable to meassure meltg flow charactor of PP,PE,POM, AR,PC,ABS plastic and plastic productions, widely used in plastic raw materials production, petrochemcial industry, scientific research departments and commodity inspection department.