Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

     

Film Heat Shrinkage Tester tests various heat shrinkage propertiesforthe filmaccording to the principle of air heating (air bath).Suitable for heat shrinkable films which produced with polyethylene, ethylene copolymers and their mixtures, such as beverage labels, bottled bundle packaging, sausage shrinkage packaging, outer film of daily chemical products, outer film of cigarette boxes, etc. It is a device that can accurately and quantitatively measure the thermal shrinkage force, cold shrinkage force, shrinkage rate, shrinkage time and other properties of plastic films during thermal shrinkage.

Product introduction The W303 WVTR tester is designed and produced based on the test principle of weight method (weight reduction) and as per the standards of GB/T 1037 and ASTM E96, etc. It is suitable to measure the water permeability performance of film, sheets, papers, packagings and other related materials in the industries of food, pharmaceutical, medical equipment, daily chemicals, Photovoltaic electronics, etc, providing wide range and high efficiency water vapor transmittance detection for high, medium and low water vapor barrier materials.  

This Series machine can be applied to test lots of materials in rubber tensile elongation, compression, tear, big size peel (can 90 degrees and 180 degrees) and other mid-force mechanical test（ 5KN,10KN,20KN,optional ） , such as tires, belt, shoes, plastic, film, acrylic,FRP, ABS, EVA, PU, aluminum-plastic pipe, composite materials,waterproof materials, fibers, textiles, wire and cable, paper, gold foil,ribbons, thread, spring, wood, medicine packaging materials, tapes etc.

leakage tester To test the hermetic sealing quality and performance of packaging bags, bottles, cans and so on, used in industries of food, beverage, pharmaceuticals, personal care and so on.

Application Use for test the light transmittance and haze degree of all transparent and semi-transparent parallel plane samples (plastic plate, sheets etc), and turbidity or clarity of liquid samples (water, drinks etc), used in the industries of plastics, membrane, coatings and paints, printing ink, research institute and so on.

Application GNP-1 Bursting Strength Tester can measure the bursting strength of single-layer or multi-layer paper, and can be used to test the blasting strength of cloth, leather, paper board, thin metal sheet, etc. Use mark transmission pressure, automatically retain the maximum bursting strength value when bursting, decomposition degree is 100 times higher than the needle type.

Product Introduction GBB-C vertical heat seal tester can accurately measure the heat sealing temperature, heat sealing time, heat sealing pressure, and other heat sealing performance parameters of plastic packaging vertical bags, paper-plastic composite vertical bags and metal composite vertical bags(boxes). The heat sealing performance of samples of different materials are different. And the best heat sealing conditions can be accurately obtained through the determination of their heat sealing performance parameters.   Testing Principle Put the sample on the lower tray of the instrument, adjust the appropriate height according to the size of the sample, set a certain sealing temperature, time and pressure as required, and start the instrument with one key. The fixture on the instrument will heat seal the sample according to the setting parameters. Under the manual state, step on the foot switch, and the heat sealing knife is pressed. The heat sealing time is determined by the value set by the time control. In the automatic state, the upper and lower heat sealing knives of the heat sealer will automatically heat seal repeatedly according to the set time. Standards ASTM F 2029 Specifications Item  Technical Parameters Temperature Range Room temperature ～ 250℃ Temperature Control Accuracy ±1℃ Hot Sealing Time 0.1s ～ 99.99 h Hot Sealing Pressure (0~1) MPa Hot Sealing Surface Upper and lower sealing knives: 300×5.5 mm, smooth; lower sealing bar with silicon pad Operation Mode Two modes: automatic and manual, with external cylinder Gas Source Compressed air Overall Dimensions 730(L) mm×400(B) mm×535(H) mm Weight 33.8kg Power 1200 W Power Supply AC 220V, 50Hz     Characteristics u High progress imported quality sensor, quality assurance Original imported temperature sensor, wide temperature control range, high sensitivity, temperature control accuracy of ± 1 ℃, it has ultra-high stability and ultra-low failure rate. u Independent control of heat sealing temperature The rear of the heat sealing knife is equipped with a temperature sensor, and the temperature control of the inner and outer sealing knives is independent and set separately. u Personalized test selection Manual testing and automatic testing are free to choose. The automatic mode is time-saving and convenient, and the repeatability is fully automatic for heat-sealing the sample; the manual mode is equipped with a suitable foot switch, step on the foot switch, the heat sealing knife is pressed, and the safety protection is easy to operate. u New air drive system The drive system consists of a pressure gauge, a pressure regulating valve, and a cylinder. After the compressed air is introduced, the pressure is adjusted through the pressure valve, the air pressure can be accurately locked, and the heat sealing clamp is pneumatically driven, which is convenient and efficient. u Wider range of customized services The anti-sticking function of the heat sealing knife can be upgraded as needed, experience upgrade, and it is more intuitive and convenient to determine the best heat sealing conditions. The shape, size and smoothness of the sealing knife heat cover can be customized to meet different scientific research needs.   Application     Plastic stand up pouch Paper plastic stand up pouch     Aluminized stand up pouch Milk Boxes