Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

  Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg   Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag   GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is.   Machine Production Working Samples GF-2200Z Spout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

GC9802-K Face Mask Ethylene Oxide (EO) Residuals Testing Gas Chromatography has a reasonable structure, stable and reliable performance, simple operation and convenient maintenance. Can be widely used in petroleum, chemical industry, pesticides, medicine and health, commodity inspection, environmental protection, universities and other production and scientific research departments. It can be used to detect ethylene oxide and other organic solvents. Detects purity or content of a single solvent

Y110 Oxygen Permeability Analyzer to test the oxygen transmission rate (OTR) of films or sheets materials.

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W416 2.0 Infrared Water Vapor Transmission Rate Tester High Precision WVTR Tester | 6 Independent Test Chambers Product Introduction W416 2.0 Infrared Water Vapor Transmission Rate Tester is an upgraded high-end precision testing instrument developed by GBPI R&D team in accordance with GB/T 26253, ASTM F1249 and international standards. Based on infrared moisture sensor technology, it provides wide-range and high-efficiency WVTR test for high, medium and low barrier materials. It is widely used for films, sheets, paper, packages and materials in food, pharmaceutical, medical devices, daily chemical, photovoltaic and electronics industries, ideal for offline and online testing in packaging industry. Get a Free Quote Today   Test Principle W416 2.0 adopts the infrared sensor testing principle. The pre-processed sample is fixed in the test chamber, dividing it into wet and dry sides. Compressed air flows in the wet chamber, and dry nitrogen (carrier gas) flows in the dry chamber at a fixed rate. Due to humidity gradient, water vapor permeates to the dry chamber and is carried to the infrared sensor. The WVTR value is calculated by the electrical signal output from the sensor.   Compliant Standards ISO 15106-2 ISO 21760-1 ASTM F1249 GB/T 26253 JIS K7129-2 Chinese Pharmacopoeia 4010 YBB 00092003   Technical Specifications Item Value Test Range 0.002~100 g/(m²·24h) Repeatability 0.005 or 2% (whichever is greater) Resolution 0.0001 g/(m²·24h) Temperature Range 15~45℃ Temperature Accuracy ±0.1℃ Humidity Range 5~90%RH, 100%RH Humidity Accuracy ±1%RH Test Area 50.24 cm² Sample Size Φ100 mm Sample Thickness ≤3 mm Test Chambers 6 channels (independent data)   Key Features Patented high-precision infrared moisture sensor, ultra-high stability, resolution up to 0.0001 g/(m²·24h). Automatic pneumatic control system, one-key sample clamping, excellent sealing and easy operation. Precise temperature & humidity control: ±0.1℃, ±1%RH, stable and reliable test data. 6 independent test chambers for high-throughput and high-efficiency testing. Real-time display of 5 test curves: WVTR-time, temperature-time, humidity-time, flow-time, voltage-time. Intelligent OS with audit trail, multi-level user rights, fully compliant with GMP. Calibrated with national standard substances (GBW(E)130543 / GBW(E)130544) for authoritative data. Support laboratory intelligent IoT platform: remote data management, remote diagnosis, resource download.   Applications Plastic Films PET, PE, BOPP, composite films, degradable films, aluminum-plated films, etc. Sheets Pharmaceutical rigid sheets, metal composite sheets, rubber sheets, etc. Paper & Paperboard Coated paper, aluminum paper, paper-plastic composite materials, etc. Medical Patches Medical plasters, transdermal patches, healthcare dressings, etc. Packaging Components Bottles, tubes, trays, bags, plastic containers, etc.

GBB-F1 Heat Seal Tester is to test the temperature, pressure, and time for heat sealing of various film materials. It is applied to quality inspection organizations, drug control institutions, research institutes, packaging, thin film, food companies, pharmaceutical enterprises, personal care industry and so on.

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Cap Torque Tester HP-100  It is used for testing the lock and open torque of the bottle cap for pharmaceutical packaging. Combined with leakage tester it can measure the sealing of medicine bottles.