Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Used for face mask air flow resistance and differential pressure testing to check breathability and can also be used to check differential pressure of textile materials gas exchanger.

AUTO GBDA-180 The Compost Degradation Tester is based on the gravimetric method for measuring carbon dioxide emissions. It is a professional use of small reactors to determine the final biodegradability of test materials. It is suitable for the biodegradability analysis of degradable plastics and bio-based materials such as lunch box garbage, waste ground film, plastics containing plasticizers and pigment additives, etc.

Heat Seal Tester is to test the temperature, pressure, and time for heat sealing of various film materials.

Introduction It is used to determine the MFR & MVR value of the melt flow rate through the standard die every 10 minutes when various plastics and gums pass through a certain temperature and load in a viscous flow state. It is suitable for melting high temperature polycarbonate, polysulfoxide, fluorine plastics, nylon and other engineering plastics. Also, it is appropriate for the polyformaldehyde, polystrene, polypropylene, ABS resin polyformaldehyde, polycarbonate resin and other low temperature plastic melting test. The machine is widely used in plastic production, plastic products, petrochemical and other industries as well as related universities, scientific research units and commodity inspection departments. 

  1. FunFunction Salt spray test chamber is used for the quality inspection and corrosion resistance test of a variety of materials, including metal plating, metal, electronic components, chemical coatings, paint, automobiles, motorcycles, metal ware, screws, springs, magnetic materials, organic and inorganic coating, anodizing, anti-rust oil industry etc. after the surface treatment.   1. ecGTechnical parameters   1. MODEL GB-OSH-60 2. Temperature inside chamber 35℃±1℃/ 50℃±1℃ 3. Temperature of pressure barrel 47℃±1℃/ 63℃±1℃  4. Inner size W600 x H400 x D450mm   5. External size W1080 x H1080 x D650mm 6. Temperature Uniformity ≤±2℃ 7. Uniformity Fluctuation ≤±0.5℃ 8. Salt fog settlement 1～2ml/h.80cm2 9. Compressed air pressure 1.00±0.01kgf/cm² 10. Spray mode Continuous or intermittent spray optional 11. Power supply AC  220V   50Hz   1.5KW a)  Temp. range: RT+10℃ ~ 55℃ （temperature up to 50C, thickening PVC or PP material is recommended ） b) Humid. range: ≥93%R.H c) Controller time shown: 9.9s~9990hrs d) Timer: 0~9999hrs. e) Testing method: Neutral salt spray test (NSS test), acetic acid salt spray test (AASS test), salt spray test (SS test), copper accelerated acetic acid salt spray test method for salt spray test (CASS test) and so on; (For CASS test, we recommend the PP material chamber with high temperature resistance) f) Specimen holder: It can meet the tilt test at 15 ℃ ~ 30 ℃ (two layers)； g) Air compressor: V-0.013/12.5(Customer provided); discharge pressure:1.25M; flow amount: 0.13m3/min   1. MMMaterial of machine body a) Salt spray chamber adopts the quality PVC reinforced hard plastic plate, the surface is smooth and anti-aging, anti-corrosion; b) Without any FRP material produced on the surface because of discoloration fibrosis. Plastic structure of the chamber is better to meet strong acid salt spray test under long-term without any damage. c) Cover is imported transparent impact-resistant plate which is convenient to test specimen when test, that can cover and the box with a water seal to prevent leakage of salt spray.   2. AccAccording to CSN, JIS, ASTM standards, can be set to constant temperature control: (a) Brine spray test: NSS (neutral); · Temp. inside chamber: 35 ℃ ± 1 ℃ · Pressure air bucket: 47 ℃ ± 1 ℃ (b) Corrosion resistance test: CASS (copper acceleration), AASS (acid) · Temp. inside chamber: 50 ° C ± 1 ° C · Pressure air bucket: 63 ℃ ± 1 ℃   3. Watwatering system. It adopts the auto watering system, supply water when lack of water. 4. HeaHeating system Test temperature inside the cabinets is heated humidification water jacket, the heater adopts advanced titanium protective tube, built-in nickel-chromium alloy infrared heater core. Heating up fast, uniform temperature distribution; and saves about one half of the power compared to FRP tank jacketed heating. 5. ExeExecutive standard GB/T 2423.17 Basic test procedures for electric and electronic products Ka"- salt spray test methods; GB/T 10125 Corrosion tests in artificial atmospheres – salt spray tests; ASTM B368 Test Method for Copper-Accelerated Acetic Acid-Salt Spray (Fog) Testing (CASS Test); JIS Z2371-2000 Methods of salt spray testing etc. ISO 9227 Corrosion tests in artificial atmospheres (Note: 2 collection device is required, bigger models than ZH-SH-90 (270L) is required; In some versions, it specifies over 400liters is necessary)  ASTM B117-18 Standard Practice for Operating Salt Spray (Fog) Apparatus (Note: 2 collection device is required, bigger models than ZH-SH-90 is required )  

Application It is used for accurate color analysis and transmission; it is used for precision color measurement and quality control in plastic electronics, paint ink, textile and garment printing, printing, ceramics, etc.; it can be used for fluorescence sample measurement.

Product introduction The GTR-10H gas permeation analysis system consists of a differential pressure permeation device and a gas chromatograph. It can test and analyze the gas permeability of various single-component gases and mixed gases, and can accurately calculate the permeability, permeability coefficient and other parameters of each component gas. The test gas has a wide range of types and high accuracy, and is suitable for gas permeation testing in the fields of fuel cell proton exchange membrane gas permeability testing, hydrogen permeation of hydrogen storage materials, gas density of bipolar plate materials, and natural gas storage materials.   Test principle Place the processed sample between the high-pressure chamber and the low-pressure chamber, and the low-pressure chamber is connected to the gas chromatograph through a quantitative loop. At the set test temperature, use a vacuum pump to evacuate the gas system, and then add a certain pressure of test gas to the upper chamber to form a constant pressure difference between the upper and lower chambers. Under the action of the pressure gradient, the gas penetrates from the high-pressure chamber to the low-pressure chamber through the film. The system injects the gas that penetrates into the low-pressure chamber into the gas chromatography column and separates it into various components, and calculates the gas permeability, gas permeability coefficient and other barrier performance parameters of each component.   Standard GB/T 20042.3，GB/T 20042.6-2011，GB/T 1038.1-2022，ISO 15105-1   Specification Item Technical Parameters Test range 2.0×10-12~3.0×10-7 mol/(m2·s.Pa) Detection system Gas chromatography (GC), TCD detector Test gas Gases such as hydrogen, oxygen, nitrogen, carbon dioxide, carbon monoxide, methane, etc., single component or mixed component Gas pressure 0~300kPa Permeation module temperature control range 15~60℃ Temperature control accuracy ±0.1℃ Permeation area 50.24 cm2 Sample size Φ110 mm Sample thickness ≤2 mm Sample quantity 1 piece Power supply AC 220 V，50 Hz   Features Advanced gas chromatography analysis technology The instrument is equipped with an advanced gas chromatography analysis module and a new microcomputer temperature control system, which can achieve 16-step program temperature rise with high temperature control accuracy; it adopts multi-processor parallel working mode, and can be equipped with a variety of high-performance detectors. The instrument is stable and reliable, equipped with a 7-inch color LCD touch screen and a dedicated workstation, which is convenient to operate and easy to process data.   Fully automatic precision control of permeation module test temperature The permeation module uses semiconductor refrigeration chips to automatically control the temperature in both directions, with higher temperature control accuracy, up to 0.1℃.   Can test the permeability of single gas and mixed gas It can measure the permeability of a single gas and the permeability of different mixed gases at the same time, and has a wide range of uses. In addition to its application in the traditional packaging industry, it has broad application prospects in new energy fields such as hydrogen energy.   Intelligent operating system, global certification Self-developed intelligent operating system, modular graphics, flexible setting of test process parameters, and intuitive and convenient operation. Designed according to the GMP Appendix "Computerized System", it has an audit tracking function and multi-level user authority settings, which can meet the needs of the pharmaceutical industry for data traceability. Personalized test reports are set on demand, supporting data output in multiple formats, electronic signatures, and online submission of audit reports.   Laboratory Intelligent IoT Platform The instrument can be connected to the IoT platform to achieve digital network management. Remote authorization to log in to the IoT platform can achieve functions such as managing experimental data, remote diagnosis and troubleshooting. Customers can download the required instrument information, documents, and operation videos on the platform.

GBR hot tack tester is to test the sticking strength of packaging films after heat sealed with different temperature, pressure and time. To test the sticking strength of packaging films after heat sealed with different temperature, pressure and time. It simulates the use of packaging bag and makes impact experiment on the part of hot tack.