Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

This sealing/filling/capping machine(Packaging Machine/Packaging Machinery)is applicable for Fruit Juice/Salt /Sanitizing Gel/Skin Care/Sugar Powder/Tomato Sauce/ Ketchup/ Detergents Soap Packing in form of top/corner spout pouch or top/corner spout stand up pouch, 3-side sealing bags, and doypacks.

1.Function It’s widely used in rubber products, magnetic materials, circuit boards, muti-layer circuit boards, IC, LCD, electronics and other products sealing performance testing.   2.Characteristics 1) The imported double-temperature structure with high temperature resistant solenoid valve is used to minimize the failure rate. 2) Independent steam generation chamber to avoid direct impact of steam on the product, so as not to cause partial damage to the product. 3) The door lock labor-saving structure solves the shortcomings of the locking difficulty of the first-generation product disc handle. 4) Cool air before the test; the design of the exhaust air in the test (air discharge in the test barrel) improves the pressure stability and reproduction. 5) Ultra long-term experimental running time up to 400 hours. 6) Water level protection, through the test room water level Sensor to detect protection. 7) Tank with anti-pressure design, the box body with pressure (150 ° C) up to 2.65kg, in line with the water pressure test of 6kg. 8) Two-stage pressure safety protection device, adopting two-stage combined controller and mechanical pressure protection device. 9) Safety protection pressure button, two-stage automatic pressure button for emergency safety device. 10) Bias test terminal withstand voltage up to 3000V (optional) 11) USB for exporting the history data, curve. 3.Technical parameters 1)Temperature range: +100°C～+132°C (Saturated vapor temperature) 2)Humidity Range: 100% steam Humidity 3)Humidity Control Stability: ±1%RH 4)Working pressure: 1.2~2.89kg/cm2 (including 1atm) 5)Time Range: 0 Hr to 999 Hr 6)Pressurization time: 0.00 Kg ~ 1.04 Kg/cm2 about 45 minutes 4.Material of chamber 1)Test chamber size:∮300 mm x L500 mm; 2)Overall size: W900x D900 x H1400 mm; 3)Inner barrel material: Stainless steel plate material (SUS# 316, 3mm); 4)Outer barrel material: stainless steel plate material or spray plastic; 5)Insulation material: rock wool and hard polyurethane foam insulation 6)Steam chamber heating tube: Titanium tube is heated and never rusts. 7)Control System: Taiwan-made Delta color touch PLC to control humidity and steam temperature (using PT-100 Platinum temperature sensor). (Imported large-screen touch controller) 5.Mechanical structure 1)Round inner box, stainless steel round test inner box structure, in line with industrial safety container standards, can prevent dew condensation design during test. 2)Round lining, stainless steel circular lining design, can avoid direct impact of vapor latent heat on the sample. 3)Precision design, good air tightness, low water consumption, and can be operated continuously for 400Hrs every time. 4)The patented packing design makes the door and the box more tightly combined, which is completely different from the traditional extrusion type, and can extend the packing life. 5)Critical point LIMIT mode automatic safety protection, abnormal cause and fault indicator display. 6)Security Protection: a)Imported high temperature sealed solenoid valve adopts double circuit structure to ensure no leakage of pressure. b)The whole machine is equipped with over-pressure protection, over-temperature protection, one-button pressure relief, manual pressure relief and multiple safety guarantee devices to ensure users to the greatest extent. c)Use and safety. d)Back pressure door lock device, the test box door cannot be opened when there is pressure inside the test chamber. 6.Other accessories. 1)Test rack 1 group 2)Sample tray   7.Ambient environment & Facilities. 1)It can be allowed to use the working environment temperature 5 ° C ~ 30 ° C; experimental water: pure water or distilled water 2)System power fluctuations should not be greater than ± 10, 220V 20A.    

A303 water vapor permeability analyzer comfirms to standard ASTM E96/E96M-2016、ASTM D1653-2013

Didital thickness tester is used to make thickness measuring or comparative measuring of plastic film, thin sheet, paper and so on.

Product Introduction The N500A 2.0 Gas Permeability Tester is a high - precision experimental testing equipment that integrates machinery, electronics, and software. It is suitable for testing the gas barrier properties of plastic films, composite films, sheets, metal foils, etc., as well as the gas permeability testing of packaging containers such as plastic, rubber, paper - based bottles, bags, cans, and boxes.  

For disinfection of large spaces. Removable aerosol disinfection and sterilization equipment, manual and automatic control, timing and quantitative spraying, adjustable spray volume Suitable for hospitals, campuses, stations, airports, and other large public places. Under the action of compressed air, the medicinal solution is spouted from the nozzle to form aerosol ions of 2 to 10 μm, which quickly and fully integrates in the ambient air; kills pathogenic microorganisms in the air, and realizes a full range of dead space-free disinfection of the environmental space. Sterile environment. The sterilized objects will not form dew condensation and form droplets.

GBM-L1 Vacuum Decay Leak Detection Tester is used to perform micro leakage detection on finished packaging by vacuum decay method. It is suitable for leak detection for the integrity of various packaging containers and applied to ampoules, vials, HDPE bottles, prefilled needles and other pharmaceutical packaging, food packaging, and chemical industry packaging. It is advantageous in its’ non-destructive, non-damage and sample-free preparing characters.  

Full-Automatic Overall Migration Tester AUTO ZF1200 has an integrated system design of water bath evaporation, heating and drying, drying and cooling, and constant temperature weighing. It is suitable for testing the total migration (non-volatile matter, evaporation residue) and other items in the fields of purified water, pharmaceutical packaging materials, food packaging, cigarette tipping paper and chemical reagents. It can also be applied to the water content, loss on drying and other items of solid samples, and the total dissolved solids content test in water quality testing.