Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

The Inclined Impact tester is simulated the impact strength of packaging in the real circumstance of transport such as handling, stacking of shelves, sliding, loading , transportation of products. This product is also can supply as the test machine to scientific research institution, college, packaging technique test centre, packaging material manufacture and foreign trade or transport department.

Heat Seal Tester is to test the temperature, pressure, and time for heat sealing of various film materials.

Oxygen Permeability Analyzer Y310 is to test the oxygen transmission rate (OTR) of films or sheets materials. ...

The Adhesive Tape Roller GX-Y2 is suitable for plastic film and cellophane decorative prints (including composite film prints) produced by gravure printing process. It is also used to test the adhesion state of the surface layer formed by vacuum coating, surface coating, compounding and other related processes.

Product introduction GHH universal material testing machine is theGuangzhou international r&d team based on GB, JIS, ASTM, DIN and other standards and market demand to upgrade the mechanical properties of new testing machine, suitable for all kinds of metal, non-metallic materials tensile, stripping, heat sealing, tearing, piercing, compression, bending and shear test, and then calculate the material parameters such as fracture strength, elastic modulus, It can also be used in the medical industry of syringe piston sliding, body tightness test verification. GHH universal material testing machine has a flexible interface and control mode, can do stretching, peeling, and other tests, speed, thickness, clamping distance multi-parameter variable setting; The measuring accuracy can reach 0.5 level; The whole process is controlled by computer, open data structure; The core adopts imported parts, loaded with high-precision ball screw; Control measurement unit, can choose the built-in or external type, with perfect limit protection, overload protection, emergency stop and other safety protection functions. GHH universal material testing machine is suitable for plastic sheet, pipe, profile, plastic film and rubber, wire and cable, steel, glass fiber and other materials of all kinds of physical and mechanical properties test for material development, is the physical property test, teaching research, quality control and other indispensable testing equipment.   Test principle Will be clamped specimen in tensile machine fixture between two chuck, two clip do relative movement, through strength sensor and the machine is located in the moving clamp head built-in displacement sensor, collected test force value change and displacement in theprocess of change, to calculate the sample drawing (tensile strength, elongation at break and the elastic modulus of performance indicators, etc.   Standard JJG 139, ASTM D828,ASTM E4, ASTM D882,ASTM D1938,ASTM D3330,ASTM F904,JIS P8113   Specification   Item  Technical Parameters Measuring Force Range 0～3000 N (Multiple groups of sensors within 20000 N are available for selection) Measuring Force Accuracy Within ±0.5 %FS Test Speed 0~500 mm/min (Stepless speed change) Speed Accuracy Within ±1% of the indicated value Displacement Measurement Accuracy Within ±0.5% of the indicated value Effective Test Stroke 1000 mm Elongation 1100% Effective Test Width 30 mm Force Value Resolution 0.001 N Displacement Resolution 0.001 mm Specification Dimensions L×W×H: 750 mm×500 mm×1800 mm Weight 150 kg Power 600 W Power Supply AC 220 V, 50 Hz Application     Plastic film It is suitable for tensile,  peeling,  heat sealing,  tearing,  puncturing,  compression,  bending and other performance tests of plastic films,  composite materials,  flexible packaging materials,  tapes and other products. Composite film bag It is suitable for tensile,  peeling,  heat sealing,  tearing,  puncture,  compression,  bending and other performance tests of composite films,  co-extruded films,  composite bags,  retort bags,  aluminum-plastic composite bags and other products. Paper It is suitable for tensile strength,  peeling,  deformation,  tearing,  heat sealing,  bonding and other performance tests of paper,  kraft paper,  facial tissue,  toilet paper and other products. Medical Patches It is suitable for tensile strength,  peeling,  deformation,  tearing,  heat sealing,  bonding and other performance tests of medical cold compress,  plaster and other products. Pressure Sensitive Tapes It is suitable for tensile strength,  peeling,  deformation,  tearing,  heat sealing,  bonding and other performance tests of cellophane tape,  electrical insulating tape,  medical zinc oxide adhesive tape and other products.   Features Flexibility and variety of control Supports stretching, peeling, heat sealing, tearing, puncture, compression, bending, shear and other tests, speed, thickness, clamping distance variable parameters set, optional pneumatic fixture, suitable for a variety of fixtures.   High measurement accuracy The test measurement accuracy can reach 0.5 level, high sampling rate (100 times/second), wide speed range, can adapt to high and low speed test, make the test data more accurate.   Imported core components, safe and reliable operation  Using high-precision ball screw loading, the loading is stable, the testing machine has a long life, good long-term stability and energy saving;  A plurality of load/deformation measurement subchannels are proposed, which support multiple sensor expansion measurement. A fully digital control system with imported AC servo system and motor can control the displacement zero flutters.   It has improved safety protection functions such as limit protection, overload protection, emergency stop, etc.  Double column table structure, good rigidity, control measurement unit can choose built-in type (simple appearance, save space) and external type (easy to upgrade, maintenance and separate from the microcomputer operation).   Intelligent operating system  According to the computer system design of the new version of GMP appendix, the test process parameters are flexibly set, and the function of audit tracing (test tracing, log tracing) is provided, which meets the requirements of data traceability and ensures the security and integrity of the test data. You can set different levels of system operation rights.  Intelligent Statistical analysis, support multiple data standard deviation analysis. At the same time, the system can be expanded, such as access to laboratory LIMS system.  Personalized test reports are set on demand to support multiple formats of data output.  Independent test can be separated from the computer, data can be processed automatically, and a built-in micro-printer can print data in real time. The instrument is equipped with computer interface, can also be connected to the computer online detection.   Laboratory intelligentIoT platform It can be connected to the Internet of Things platform to realize digital network management:  Remote login to theIoT platform can be performed by directly accessing the software interface of the instrument.  All experimental data can be viewed anywhere by simply logging in to the platform;  Unified management of experimental data of all instruments in the interface of things platform can be achieved.  A complete laboratory management process can be realized;  One-click application for after-sales service, and one-click application for relevant accessories; After-sales staff can provide remote after-sales service through the system. There is a complete after-sales record on the platform, which is convenient for after-sales staff to provide high-quality online service;  Customers may download the required instrument materials, documents and operation videos on the platform by themselves.      

Used for face mask air flow resistance and differential pressure testing to check breathability and can also be used to check differential pressure of textile materials gas exchanger.

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.  

The pressure resistance tester GBN200Z is a precision equipment developed and manufactured by GBPI R&D team based on the requirements of GB and other standards and market demand, which is professionally used to test the pressure resistance performance and burst strength of various packaging bags. It is used in quality inspection, drug testing, scientific research, packaging, film, food, pharmaceutical, daily chemical and other industries.