Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

  Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg   Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag   GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is.   Machine Production Working Samples GF-2200Z Spout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

A533 water vapor permeability analyzer is to test the water vapor transmission rate (WVTR) of films or sheets materials.

Face Mask Flame Retardant Tester is a special test instrument for the flame retardancy of a mask. Mask testing machines for surgical face masks, N95 masks, Melt-blown fabric.    

To test the ink layer bonding strength of printed (intaglio) plastic film, composite film, cellophane and so on; test the layer bonding status formed by vacuum coating, surface coating and composite technology etc. It meets the GB/T 7707-2008 standard The intaglio prints for decorating.

It is used to test the percentage of materials containing bacteria suspended particles at the specified flow rate. The dual gas path simultaneous comparison sampling method is used to improve the accuracy of sampling, which is suitable for the performance testing of bacterial filtration efficiency of medical surgical masks by metrological inspection departments, scientific research institutes, medical mask manufacturers and other relevant departments.

Paper Packaging Test Equipment 

  Introduction GBPI haze meter can easily achieve ASTM D1003 non-compensation method, ISO 13468 compensation method, full light transmittance,haze test.Open sample bin can be vertically and horizontally tested to accommodate more samples to be tested.The YH1200 haze meter uses a PD array detector to meet the CIE V(λ)2 degree visual response. The compensation method can be used to measure the light transmittance and haze with high precision and repeatability.   Technical Advantage 1.Double standard ISO&ASTM Able to meet the test standard requirements of different users, in accordance with ASTM D1003/1044,ISO 13468,ISO 14782,GB/T 2410,JJF 1303-2011,CIE 15.2,JIS K7105,JIS K7361,JIS K 7136   2.Easy to operate, faster and more accurate measurement The YH1200 haze meter is equipped with a large-size touch screen for easy operation.With a PD array detector, CIE V(λ)2 degree visual response enables high precision and repeatable transmittance and fog measurements.USB data output device for docking with laboratory system.   3.Dynamic measurement Independent light source detector and temperature sensor, constantly monitor light source and environmental change, ensure the reliability of test data.   4.With compensation port, so that the measurement data more accurate Meet ASTM D1003 non-compensation method, ISO 13468 compensation method, full light transmittance, fog test, provide more accurate test results.   5.Easy to measure and widely applicable to samples Open measuring area, vertical and horizontal testing, suitable for more samples to be tested.   6.Quality control software It provides powerful software for measuring and analyzing fog and light transmittance, which is suitable for quality monitoring and tabulated management of fog and light transmittance data in various industries.The management of users will be digitized at the PC end, the difference of fog and light transmittance will be compared, and the test report form will be generated to facilitate customer customization and management.   Application YH1200 haze meter is widely used in glass processing, plastic processing, film processing, screen processing, packaging industry, liquid pharmaceutical analysis and other aspects.   Specification Product Model GBPI Haze Meter Optical Geometry Transmittance：0/D (Parallel light illumination, diffuse viewing); Conform to the standards: ASTM D1003/1044,ISO 13468,ISO 14782,GB/T 2410,JJF 1303-2011,CIE 15.2,JIS K7105，JIS K7361,JIS K 7136 Characteristic The instrument can easily achieve ASTM D1003 non-compensation method, full light transmittance,haze test. Open measuring area for vertical and horizontal testing. In glass processing, plastic processing, film, screen processing, packaging and other industries are widely used in transmittance,haze detection. Integrating Sphere Size Φ154mm Light Source 400nm to 700nm, combined LED light Spectrophotometric Mode / Sensor The PD array detector satisfies CIE V(λ)2 degree visual response Wavelength Range / Wavelength Interval / Semiband Width / Measurement range 0~100% Measuring Aperture Φ20mm/Φ15mm/Φ8mm/Φ4mm(Select a single aperture) Sample Size Thickness ＜170mm Color Space / Color Difference Formula / Other Colorimetric Index Haze(ASTM D1003/1044,ISO13468),Transmittance T(ISO),Transmittance T(ASTM) Observer Angle 2° Illuminant D65,A,C Displayed Data PASS/FAIL Result Measuring Time About1.5s Resolution 0.01unit Repeatability Φ20mm,within 0.05 (After preheating and calibration of the instrument, standard deviation values of standard haze tablets with a test haze of about 30 for 30 times were taken at intervals of 5s.) Inter-instrument Error Φ20mm,with 0.4 (After the instrument is preheated and calibrated, the standard deviation between the standard haze tablet and the reference value is tested at an interval of 5s.) Dimension L*W*H=290X211X511mm Weight About7.6kg Power AC 24V, 3A Power adapter power supply Illuminant Life Span 5 years, more than 3 million times measurements Display 7-inch TFT color LCD, Capacitive Touch Screen Data Port USB, Print serial port Data Storage Standard 1000 pcs,sample 20000 pcs Language Simplified Chinese,Traditional Chinese,English Operating Environment 0~40℃（32~104°F） Storage Environment -20~50℃（-4~122°F） Standard Accessory Power Adapter, User Guide,Quality Management Software (download from the official website),USB cable,0% calibration box, measuring aperture. Optional Accessory Micro-printer,Test fixture, standard haze sheet, foot switch Note: The specifications are subject to change without notice.      

GB-MH180 Respirator Fit Test Machine is a specialized instrument for measuring leakage ratio of dust concentration quantitatively in and out of mask to select fitted mask and check leakage, which is compatible with the requirements of OSHA and GB 19083-2010 .The Respirator Fit Test Machine is widely used in workplaces such as hospitals, manufacturing plants, production sites, and other testing institutions.  

GBR hot tack tester is to test the sticking strength of packaging films after heat sealed with different temperature, pressure and time. To test the sticking strength of packaging films after heat sealed with different temperature, pressure and time. It simulates the use of packaging bag and makes impact experiment on the part of hot tack.