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GBPI Migration Testing equipemnent In Food Plastic Packaging Migration & Non-volatile-matter Content Tester

 

ZF3600 Full-automatic Total Migration Tester is applied to determinate the dissolution amount of packaging materials in different simulant soaking solutions.

  • Item NO.:

    ZF3600
  • Shipping Port:

    SHENZHEN
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Product Detail

 

GBPI Migration Testing Equipment

AUTO ZF3600 Total Migration & Non-Volatile Substance Analyzer

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Overview

The AUTO ZF3600 analyzer for total migration and non-volatile substances adopts an all-in-one framework that integrates water bath vaporization, thermal drying, cooling treatment and gravimetric measurement at constant weight. The whole testing sequence runs autonomously without manual intervention. It is developed for assessing total migration, non-volatile content and evaporation residue for purified water, pharmaceutical packaging components, food contact articles, cigarette tipping paper and chemical reagents. Besides, it supports the measurement of moisture content and loss upon drying of solid specimens, as well as total dissolved solids examination in water quality monitoring.

Testing Mechanism

The test liquid is transferred into the solvent tray of the automated feeding module. The empty dish undergoes programmed heating, cooling and weighing cycles repeatedly until constant mass is achieved. The liquid sample is evaporated to dryness within a water bath maintained below the boiling point of the extraction solvent. The inner chamber is heated up to 105℃ for dehydration and then cooled down. After the evaporating dish cools sufficiently, the balance verifies stable constant weight, and the trial finishes once the constant-mass criterion of the test item is satisfied.

Schematic Illustration of Mechanism

Principle Schematic

Applicable Standards

  • Purified Water: Purified Water specified in Chinese Pharmacopoeia Volume II, EP9.0 WATER, PURIFIED
  • Pharmaceutical Packaging: Non-volatile substance test in extractables trials under National Pharmaceutical Packaging Material Specifications
  • Food Contact Materials: GB 31604.8-2021, EN 1186-3:2002 method A, Standards and Specifications for Utensils, Containers and Packages of Korea Ministry of Health and Welfare chapter IV 2-8
  • Cigarette Tipping Paper: YQ/T 59-2015
  • Chemical Reagents: GB/T 9740-2008, ISO 759
  • Water Quality: GB 8538-2016, DZT0064.9-2021, GB/T 14415-2007, GB/T 5750.4-2006
  • Solid Samples: Extractables and loss on drying in Chinese Pharmacopoeia Volume IV, USP40-NF35<921> WATER DETERMINATION

Technical Parameters

Item Parameter Details
Measuring Span 0 g ~ 80 g
Balance Readability 0.1 mg
Balance Weighing Range 0 g ~ 220 g
Constant Weight Tolerance 0.3 mg, configurable
Water Bath Temperature Scope Ambient ~ 100℃
Oven Temperature Scope Ambient ~ 125℃
Temperature Control Precision ±0.5℃
Quantity of Sample Positions 36
Evaporating Dish Capacity 100 mL
Gas Connector Diameter Φ8 mm
Overall Dimension 1200 mm(L) × 850 mm(W) × 1335 mm(H)
Power Supply 220V,50Hz
Rated Power Consumption 7000 W
Operating Platform Windows 10 Pro 64-bit

Key Advantages

Dual-chamber Temperature Control with Optimized Automation

The unified workflow covers water bath vaporization, drying, cooling and constant-weight measurement to deliver automated, efficient and precise testing. It adopts an automatic feeding structure managed by pneumatic valves, with residual liquid controlled below 0.1 mL. Operators are freed from waiting and continuous on-site monitoring. The built-in water bath comes with liquid level sensors to realize automatic water level checking, water filling, draining and temperature regulation.

Premium Imported Balances with Isolation Protection Housing

Three high-precision imported balances are embedded inside the unit. A 0.3 mg constant weight outcome can be achieved after two drying cycles. Balances are secured inside a stable protective enclosure fitted with water-circulation interlayer, which maintains steady temperature and humidity throughout weighing operations.

High-throughput Capacity & Broad Compatibility

Thirty-six independent testing stations are equipped with separate data logging channels to support batch testing tasks. Compatible sample solvents include purified water, n-hexane, ethanol, acetic acid, chloroform and other organic solvents.

Cooling & Solvent Recovery Module for Eco-friendly Operation

A built-in circulating chiller sustains low chamber temperature. It can cool the chamber down to ambient temperature within 30 minutes. Matched with solvent collection bottles, the recovery rate of solvent can reach above 90%.

Intelligent Software Platform, Global Compliance Qualification

Real-time display of weight readings, temperature and humidity curves; all data records are saved automatically for later review. Designed following GMP annex for computerized systems, test parameters can be flexibly configured for diverse standard requirements. Audit trail function is available for full data traceability, and role-based access control is supported. Multiple export formats, electronic signature and online report approval functions are integrated.

Smart Laboratory IoT Connection

This analyzer can link to the IoT platform for digital network management. Authorized users can remotely access the instrument interface, manage experimental datasets and carry out remote fault diagnosis via the cloud platform.

Application

Image Application Field Description
Purified Water Purified Water Suitable for detecting non-volatile residues in purified water and sterile water for injection within pharmaceutical production.
Pharmaceutical Packaging Materials Pharmaceutical Packaging Materials Designed for non-volatile substance detection in extractable trials of plastic and rubber pharmaceutical packaging components.
Food Packaging Materials Food Packaging Materials For total migration measurement of food utensils, containers, packaging films, cans, pipelines and other food contact articles made from PE, PS, PP and PVC resins after immersion in different food simulants.
Cigarette Pack Materials Cigarette Pack Materials Applied to total migration assessment of soaking solutions extracted from cigarette tipping paper.

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migration testing in food packaging Migration Test Cell-MC-B
MC‑B Migration Test Cell: Professional Pre‑Treatment Solution for Food‑Contact Material Migration Test GBPI MC‑B Migration Test Cell for Food‑Contact Material Migration Pre‑Treatment Address: No.3 Linjiang Road, Xiagang Subdistrict, Huangpu District, GuangzhouTel: +86 15820231129 | Official Website: www.gbpitester.com Product Introduction MC‑B Migration Test Cell is applied to the pre‑treatment of migration tests for food‑contact materials and products. It meets the requirements of GB 5009.156‑2016 and is suitable for all non‑volatile food simulants specified in GB 31604.1‑2015, EN1186‑1 and other relevant standards. It provides standardized test conditions to support safety assessment for food‑contact films, sheets and flat‑shape specimens, widely adopted by third‑party laboratories, food packaging manufacturers and research institutes. Executive Standards To ensure test repeatability and global recognition, MC‑B Migration Test Cell conforms to both Chinese national standards and European normative requirements: GB 5009.156‑2016, GB 31604.1‑2015, GB/T 23296.1‑2009, EN 1186‑1:2002, EN 13130‑1:2004. It satisfies migration pre‑treatment requirements for domestic inspection and EU export certification. Core Technical Parameters Contact Type Single‑sided contact Contact Area 196 cm² Diameter Φ158 mm Volume 390 mL Operating Temperature 5℃ ~ 180℃ Overall Dimensions 235 mm(L) × 225 mm(B) × 135 mm(H) Net Weight 8.2 kg Product Features • Manufactured strictly in accordance with Figure B.4 of Appendix B in GB 5009.156‑2016 for Migration Test Cell B and Figure C.3 Migration Test Cell A from Appendix C of EN1186‑1, ensuring high consistency of migration test results among different laboratories. • Adopts high‑grade stainless steel material, no trace substance precipitation occurs during testing, avoiding interference to migration analysis data. • Thickened lead‑screw central compression sealing structure delivers reliable single‑sided sealing and prevents liquid permeation. • Large single‑sided contact area and volume improve the efficiency of sample pre‑treatment. • Special sealing construction isolates non‑test areas of samples from food simulants, securing valid and accurate contact test area. Application Fields It applies to migration test pre‑treatment for food‑contact materials and products in forms of films, plates and sample sheets. It supports migration pre‑treatment with non‑volatile food simulants including water, acid‑alkali solutions and vegetable oil for food‑contact articles, satisfying routine inspection, new‑material R&D and export compliance verification for food packaging industry. Conclusion MC‑B Migration Test Cell is a standard‑compliant auxiliary device for food‑contact material safety testing. Built according to Chinese national standard and European standard drawings, it features large contact area and high pre‑treatment efficiency. It delivers repeatable migration pre‑treatment results for lab QC, third‑party testing institutes and packaging manufacturers. It is essential hardware for food‑contact material compliance assessment both for domestic market and European export business. Get Quotation for This Unit GBPI Packaging Test Equipment ManufacturerAddress: No.3 Linjiang Road, Xiagang Subdistrict, Huangpu District, Guangzhou, Guangdong, ChinaTel: +86 15820231129 | Official Website: www.gbpitester.com
1 GBPI ASTM D 3078 hermetic sealing quality test electronic leakage tester GB-M1
GBPI Electronic Leakage Tester Application: To test the hermetic sealing quality and performance of packaging bags, bottles, cans and so on, used in industries of food, beverage, pharmaceuticals, personal care and so on.
Gas permeation testing Laboratory Gas Permeability Testing Equipment
Product Introduction The N500A 2.0 Gas Permeability Tester is a high - precision experimental testing equipment that integrates machinery, electronics, and software. It is suitable for testing the gas barrier properties of plastic films, composite films, sheets, metal foils, etc., as well as the gas permeability testing of packaging containers such as plastic, rubber, paper - based bottles, bags, cans, and boxes.  
Vacuum Freeze Dryer Vacuum Freeze Dryer GB-LGJ-200F
Introduction Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry. Main Technical Parameters   Item GB-LGJ-200F Drying chamber Freeze-drying area 2.25m2 Layers of shelf 5+1 Temperature scope of shelf -50℃-+70℃ (no-load) Shelf temperature error ±1℃ (in balance) Shelf spacing 70mm Size of shelf 500mm*900mm Condenser Min. Temperature of condenser ≤-70℃ (no-load) Water-capture capability >30Kg Liquid material 22L(thickness 10mm) Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5+1(Radiation layer) Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃~+70℃ (no-load)   Min. condenser temp. ≤ -70℃  (no-load)   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension(mm): About 1200x2100x1700mm, L*W*H   Weight(Kg):  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel (Patent No. :ZL201020237059.X)   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5+1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS(Denmark)   Top cover valve Castel(Italy)   solenoid valve DANFOSS(Denmark)   Oil separator ZOER   High pressure controller DANFOSS(Denmark)   Disacidify filter DANFOSS(Denmark)   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.  
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