Two-station Rotary Mode Spout Sealing Machine

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

AUTO GQ-900 Modified Atmosphere Refrigerator is mainly for a variety of fruits, vegetables, flowers, seedlings, etc. on the market for storage and preservation tests, through microelectronics technology to automatically control the concentration of oxygen, nitrogen, carbon dioxide, ethylene in the box, as well as control temperature, humidity conditions to achieve the preservation effect, is a microorganism, environmental protection, food production, universities, scientific research institutions and other units indispensable ideal equipment.

Introduction N530 2.0 is based on the test principle of differential pressure method, It's designed with reference to GB/T 1038, ISO 2556 and other standards. Adopt high-precision pressure sensor and automatic pressure difference keeping technology, high test accuracy. It is suitable for the gas permeability test of films, sheets, papers, packages and related materials in the fields of food, medicine, medical equipment, daily chemicals, photovoltaic electronics, etc. It provides a wide range and high-efficiency gas transmission rate test of high, medium and low gas barrier materials.

Heat Seal Analyzer widely used in industries of plastic films, food, pharmaceuticals, inspection agency, research institute and so on,it is to test the temperature, pressure, and time for heat sealing of various film materials.

GM-F1 Inclined Coefficient of Friction Tester is expert applicable to the resolve of stationary coefficients of paper board, friction of paper, sheets, plastic films, convey belts and additional substances. By challenging the frictional possessions of substances, the open presentation of packages, packing rapidity of packers and additional indexes could be regulated to meet necessities for production.Different functions from other coefficient friction testers  (cof)    

Folding Endurance Tester mainly test the folding endurance on paper, cardboard and other flaky materials, but the thickness less than 1.25mm. Its main technical indexes and performance parameters accord with related national standards.

The tear tester (elemendorf method) tests the tear resistance of paper, film, PVC, polyolefin, polyester, composite film, sheet, non-woven fabric, textile, paper, and board, etc. It is controlled by computer automatically and can be tested independently.

Vacuum Coating Thickness Tester is applied to various vacuum aluminum film, aluminized paper, and other conductive coating materials to test the resistance value, evenness, thickness and so on.

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.