Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Electronic Leakage Tester applies to test the hermetic sealing quality and performance of packaging bags, bottles, cans and so on, used in industries of food, beverage, pharmaceuticals, personal care and so on          

Heat Seal Tester is to test the temperature, pressure, and time for heat sealing of various film materials.

Coefficient of friction testers is used to test the coefficient of frictionof plastic film, thin sheet, paper and so on, widely used in packaging industry, film-making companies and packaging material inspection agencies.

  1.Profile Xenon lamp aging test chamber simulates the full spectrum lamp with Xenon arc lamp to reappear the destructive wave. It serves for the environmental simulation and accelerated test for research and development, product development and quality control. Besides, the chamber also applies to the choice of new material, weathering test after composition of material and improvement for the current material. It simulate different environment, and show the material changes under the explosion of sunlight.   The chamber meets the standard: GB/T16585-1996 , GB14522-93 , GB/T16422.3-97, ASTM D2565 and so on. The Chamber is to determine the color fastness, aging resistance of textiles, plastics, coatings, rubber products or other materials by objecting to the simulated conditions of nature weather (sun, rain, temperature and humidity, etc.).     Technical parameters   2.Material of construction u Full spectrum lamp u Optional filter system u Water spraying function u Humidity control u Temp. control system in the chamber u Sample fixed hold of irregular shape u USA imported xenon arc lamp u Easy installation and operation, seldom daily maintainance. u Service life time deepens on the irradiance level, usually 1600hrs. It’s easy to replace the lamp, with filter of long service life time to ensure the necessary spectrum. 3.Technical parameters Model No., equipment name GB-OXD-15P Xenon aging test chamber Interior sizes   W500×D500×H600mm  Exterior sizes W1050×D1050×H1750mm (or so) Temperature range 0℃～80℃ Controller imported programmable 7inch touch screen Machine components material inner and outer 304# stainless steel Sample holder Aluminum alloy frame base Protection device residual-current circuit breaker (RCCB) to control the warning for loop overload, thermal protection and water shortage protection. Temp. deflection ±2℃  (without lighting) Humidity range 30％～98％R.H Humid. deflection ±2.5%R.H(Humid.≥75%R.H); ±3%R.H(Humid.≤75%R.H) without lighting Light source imported full spectrum xenon arc lamp(average useful life 1600hrs) Raining time 1～9999min (adjustable) Raining period 1～240min, interval（cut）adjustable lamp power Test period for Temp., irradiation, condensation, spray can be adjustable Lamp 1.8KW Wave length range 290-800nm heating power (or so) 4.0KW humidification (or so) 2.0KW Light irradiance 1200w/m2 Distance between arc center and sample holder: 350～380mm Revolving speed of sample holder ≥1r/min  water spray period a. spray time: 0～99h59min (Continuing or adjustable) b. stop time: 0～99h59min, (Continuing or adjustable)   lighting time Continuing programming control available black panel temp. 85±3℃ cooling method Mechanical wind cooling; Room temp. less than 26℃ is recommend, relative humid: ≤85%R.H; humid. and temp. tested after 2 hours under idle condition. 4.Temperature & humidity running control system controller imported programmable 7inch touch screen precision range set precision: temp. ±0.1℃, humid: ±2％R.H, indicated precision: temp.±0.1℃,humid.: ±1％R.H temp. & humid. sensor Platinum Resistance(PT100Ω/MV) black panel temp. double-metal black panel temp. thermometer water-supplying system auto-control humidication water-supplying, Xenon arc lamp with cycling cooling water circulation system low noise heat-resistance conditioning motor, multi-blade centrifugal wind wheel control system mainly consists of operation panel, central controller, kinds of key-pressing sw., status indicating lamp, excution electric device etc.. 5.Structure section of machine body The chamber consists of several section: chamber body, control system, refrigeration system, heating system, humidation system, wind system, raining system, lighting system and so on. Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size：25 cm W × 30 cm H；equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant：Environmental R404a； Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220（±10%）V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    

The popular single-guidance electronic tensile testing machine GBL-H is a mechanical property testing machine developed and manufactured by the Guangzhou Biaoji R&D team based on GB, JIS, ASTM and other standard requirements and market demands. The instrument adopts high-precision sensors, and the force measurement accuracy is within ±1 %FS; professional software support, fully automatic operation, equipped with liquid crystal display screen, real-time display of test curve data and query test report, convenient and fast testing; Choose built-in or external, with perfect limit protection, overload protection, emergency stop and other safety protection functions.

GBPI Electronic Leakage Tester Application: To test the hermetic sealing quality and performance of packaging bags, bottles, cans and so on, used in industries of food, beverage, pharmaceuticals, personal care and so on.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Introduction Based on the test principle of the differential pressure method, N530 is designed with reference to the GB/T 1038 standard and used to test the gas transmission rate (quantity) of film or sheet materials.