Spout Pouch Inserting and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

The Leakage tester GB-M2 is designed and manufactured in accordance with the relevant provisions of GB/T15171 Test method for leaks in sealed flexible packages. It is used to detect the sealing condition of plastic packaging bags and containers, and it is applied to used in industries of food, beverage, pharmaceuticals, personal care and so on. Through test can effectively compare and evaluate the sealing technology and sealing performance of packaging parts, and provide scientific basis for determining the relevant technical indicators. It can also be used to test the sealing performance of the specimens after dropping and compressing test.

LC-1 Tensile Test Sample Cutter cuts samples of plastic film, paper and so on in preparation for other tests, such as tensile, peeling, tearing and heat sealing etc. It is compactly structured and easy to use. The edges of sample cut out are even and smooth.

Three test chambers water vapor permeability analyzer using infrared sensor is the highest accurate water vapor transmission rate tester, meeting standard of ASTM F1249.

For disinfection of large spaces. Removable aerosol disinfection and sterilization equipment, manual and automatic control, timing and quantitative spraying, adjustable spray volume Suitable for hospitals, campuses, stations, airports, and other large public places. Under the action of compressed air, the medicinal solution is spouted from the nozzle to form aerosol ions of 2 to 10 μm, which quickly and fully integrates in the ambient air; kills pathogenic microorganisms in the air, and realizes a full range of dead space-free disinfection of the environmental space. Sterile environment. The sterilized objects will not form dew condensation and form droplets.

This product is based on the testing principle of the coulometric sensor method testing Oxygen, and is designed and manufactured with reference to ASTM D3985 and other standards. Adopting high-precision imported oxygen sensor, high test accuracy,it is suitable for oxygen transmission performance testing of films, sheets, paper, packaging and related materials in the fields of food, medicine, medical equipment, daily chemicals, photovoltaic electronics, etc., and provides a wide range and high-efficiency oxygen transmission rate detection for high, medium and low oxygen barrier materials.

Product introduction This product is based on the test principle of cup method water vapor transmission, and is designed and manufactured according to ASTM E96, GB/T 1037 standards, and provides a wide range and high efficiency water vapor transmission rate detection for low, medium and high water vapor barrier materials. test. It is suitable for the water vapor transmission performance test of films, sheets, paper, fabrics, non-woven fabrics and related materials in the fields of food, medicine, medical equipment, daily chemicals, etc.

1 Function Ozone in the atmosphere is very little, while it’s a major factor in rubber cracking, the product simulate and enhance atmospheric ozone condition to study the role of ozone on the rubber, and to rapid identificate and evaluate rubber resistance for ozone aging and anti-ozone agent protection. According to“GB / T7762-2003 Test Method for Static Tensile Test of Ozone Resistance Cured Rubber or Thermoplastic Rubber”,“GB / T2951.21-2008 General Test Method for Insulation and Sheathing Material of Cable”,“GB / T 11206-2009 Rubber Aging test surface cracking method”, and other relevant standards of the test method. 2.1 Structure  All-in-one machine 2.2 Material a) Inner chamber: SUS304 stainless steel plate b) External chamber: SUS304 stainless steel plate or baking finish. Insulation: rigid polyurethane foam + aluminum insulation cotton with double protection. 2.3 Machine door a) Single door, open from left. b) Window frame / door frame with two silicone rubber seal and anti-condensation heating device. c)With observation window (W220xH250mm), lights above the window and door.  2.4 Requirements for sample holder (for dynamic-type only)       a)At both ends of the sample to be fixed with a clamp under the required elongation, the longitudinal direction of the specimen shall be substantially parallel to the direction of air flow when in contact with ozonized air. b) Clamps shall be made of a material (eg aluminum) which does not readily decompose ozone. c) Allow the sample to rotate at a speed between (20 ^ -25) mm / s, in a plane perpendicular to the dry gas flow, with each sample moving continuously along the same path. d) The time of one revolution of the same specimen is (8 ^ -12) min. The scanning area of the specimen shall be at least 40% of the effective area of the test chamber. Specimen preparation shall conform to the provisions of GB / T 9865.1. The test specimen is preferably cut from the new test piece and, if desired, may be cut from the finished product. At least 3 specimens shall be required for per test condition. The standard length of the specimen is not less than 10mm, and thickness not less than 0.2mm. The length of specimen between the two ends of the clamp before drawing is not less than 40mm. 3 Control panel a) Controller display b) Power switch c) Fault alarm d)Wavelength switch e)light switch button 4 Enclosure configuration a) With a stainless steel SUS # 304 shelf turntable b) One φ50mm lead hole:, and with a hole cover and silicone rubber plug. c) Move casters 4 pcs d) Horizontal mounting brackets 4 pcs e) There is a drainage hole in the back of the machine to facilitate the drainage of condensate; (8mm in diameter) Three-phase five-wire cable (four-core cable + protective grounding wire) 1 pc, (three meters long).

Full-Automatic Overall Migration Tester AUTO ZF900 has an integrated system design of water bath evaporation, heating and drying, drying and cooling, and constant temperature weighing. It is suitable for testing the total migration (non-volatile matter, evaporation residue) and other items in the fields of purified water, pharmaceutical packaging materials, food packaging, cigarette tipping paper and chemical reagents. It can also be applied to the water content, loss on drying and other items of solid samples, and the total dissolved solids content test in water quality testing.