ZM-100 inverted pressure sterilized boiler

Vertical Counter‑Pressure Retort LS‑35L/50L/75L/100L | Dual‑Mode Sterilization for Food Packaging Aseptic Testing LS‑series Vertical Counter‑Pressure Retort for Food Packaging Sterilization & Laboratory Aseptic Validation Product Introduction Reliable dual‑mode counter‑pressure sterilizer tailored for food packaging quality control & lab aseptic evaluation. The vertical counter‑pressure retort is a medium‑small‑size mechanically program‑controlled counter‑pressure sterilization equipment. The sterilizer adopts electric heating mode. Water is directly injected into the sterilizing chamber and heated to generate high‑pressure steam required for sterilization to disinfect articles. After sterilization is completed, external compressed air and water pressure are applied for rapid cooling within 3 minutes, cooling internal articles down to 30‑40℃. Equipped with program control, it supports two operation modes: boiling disinfection and pressure sterilization with rapid cooling. Boiling temperature can be set ≤100℃. The rapid‑cooling pressure sterilization temperature is pre‑selectable within 101℃‑135℃. It is integrated with heater overload protection and buzzer alarm upon sterilization completion. Featuring simple operation and high safety reliability. This unit is suitable for disinfection and sterilization of food packaging, utensils and instruments. It is an ideal device especially for aseptic tests in food research institutions. Working Principle Dual‑sterilization logic enables boiling disinfection & high‑pressure counter‑pressure sterilization, simulating real‑world thermal processing conditions for flexible packaging samples. This equipment is designed with two disinfection & sterilization principles to deliver dual‑function performance for customers. The heater directly heats water to produce pressurized steam. The pressurized steam acts on microorganisms on samples and destroys their structures to realize sterilization. When rapid‑cooling sterilization program starts, 6 liters of tap water is first injected into the chamber. After around 25‑minute heating process, it enters sterilization holding stage with sterilization duration of 35‑40 minutes. When sterilization finishes, 0.24 MPa compressed air and tap‑water pressure are manually fed into the chamber, then half‑open the drain valve to discharge water and implement counter‑pressure cooling for flexible packages and other specimens. Rapid cooling lasts for 3 minutes. Manually cut‑off compressed air and tap‑water supply, and internal articles can be cooled down to 30‑40℃. Core Advantages Dual‑mode operation: boiling disinfection & counter‑pressure pressure sterilization Ultra‑fast 3‑minute counter‑pressure cooling to avoid flexible pouch deformation Heater overload protection & buzzer alarm when sterilization cycle completes Multiple chamber volume options:35L‑50L‑75L‑100L for different test throughput Mechanical program control, easy operation for laboratory staff Technical Parameters Item Specifications Max Working Pressure 0.22 MPa (30 Psi) Max Working Temperature 135℃ Sterilization Temperature Selection 101‑135℃ Boiling Temperature Selection ≤100℃ Timer Range 1‑60 min Effective Chamber Volume 35L, 50L, 75L, 100L Power / Power Supply 2.5 KW / AC220V, 50Hz; 3 KW / AC220V, 50Hz; 4.5 KW / AC220V, 50Hz Overall Dimension 570×550×970 mm(35L);590×590×1110 mm(50L);650×630×1150 mm(75L);680×650×1220 mm(100L) Gross / Net Weight 56/42 kg(35L); 68/50 kg(50L); 90/70 kg(75L); 105/85 kg(100L) Application Scenarios Widely adopted in food R&D laboratories, packaging manufacturers and quality inspection institutes for sterilization and thermal‑resistance assessment of flexible food packaging materials. Disinfection & sterilization for food flexible packaging, containers and lab utensils Aseptic test and thermal resistance evaluation for food packaging samples Sterilization for laboratory instruments and small‑batch food test specimens Get Custom Solution & Quotation GBPI Packaging Test EquipmentOfficial Website: www.gbpitester.com

  product description This product is based on the principle of water vapor transmission test by cup method and designed and manufactured with reference to ASTM E96, standard, providing a wide range and high efficiency water vapor transmission rate test for low, medium and high water vapor barrier materials.It is suitable for water vapor transmission performance testing of films, sheets, papers, fabrics, nonwovens and related materials in the fields of food, pharmaceuticals, medical devices, daily chemicals, etc.    

To test the ink layer bonding strength of printed (intaglio) plastic film, composite film, cellophane and so on; test the layer bonding status formed by vacuum coating, surface coating and composite technology etc. It meets the GB/T 7707-2008 standard The intaglio prints for decorating.

Application It is to test the filtering efficiency of particulate protective masks and medical masks and to determine the resistance of ordinary fabrics and medical protective masks to the constant flow of airflow.

Three test chambers water vapor permeability analyzer using infrared sensor is the highest accurate water vapor transmission rate tester, meeting standard of ASTM F1249.

  1.Profile Xenon lamp aging test chamber simulates the full spectrum lamp with Xenon arc lamp to reappear the destructive wave. It serves for the environmental simulation and accelerated test for research and development, product development and quality control. Besides, the chamber also applies to the choice of new material, weathering test after composition of material and improvement for the current material. It simulate different environment, and show the material changes under the explosion of sunlight.   The chamber meets the standard: GB/T16585-1996 , GB14522-93 , GB/T16422.3-97, ASTM D2565 and so on. The Chamber is to determine the color fastness, aging resistance of textiles, plastics, coatings, rubber products or other materials by objecting to the simulated conditions of nature weather (sun, rain, temperature and humidity, etc.).     Technical parameters   2.Material of construction u Full spectrum lamp u Optional filter system u Water spraying function u Humidity control u Temp. control system in the chamber u Sample fixed hold of irregular shape u USA imported xenon arc lamp u Easy installation and operation, seldom daily maintainance. u Service life time deepens on the irradiance level, usually 1600hrs. It’s easy to replace the lamp, with filter of long service life time to ensure the necessary spectrum. 3.Technical parameters Model No., equipment name GB-OXD-15P Xenon aging test chamber Interior sizes   W500×D500×H600mm  Exterior sizes W1050×D1050×H1750mm (or so) Temperature range 0℃～80℃ Controller imported programmable 7inch touch screen Machine components material inner and outer 304# stainless steel Sample holder Aluminum alloy frame base Protection device residual-current circuit breaker (RCCB) to control the warning for loop overload, thermal protection and water shortage protection. Temp. deflection ±2℃  (without lighting) Humidity range 30％～98％R.H Humid. deflection ±2.5%R.H(Humid.≥75%R.H); ±3%R.H(Humid.≤75%R.H) without lighting Light source imported full spectrum xenon arc lamp(average useful life 1600hrs) Raining time 1～9999min (adjustable) Raining period 1～240min, interval（cut）adjustable lamp power Test period for Temp., irradiation, condensation, spray can be adjustable Lamp 1.8KW Wave length range 290-800nm heating power (or so) 4.0KW humidification (or so) 2.0KW Light irradiance 1200w/m2 Distance between arc center and sample holder: 350～380mm Revolving speed of sample holder ≥1r/min  water spray period a. spray time: 0～99h59min (Continuing or adjustable) b. stop time: 0～99h59min, (Continuing or adjustable)   lighting time Continuing programming control available black panel temp. 85±3℃ cooling method Mechanical wind cooling; Room temp. less than 26℃ is recommend, relative humid: ≤85%R.H; humid. and temp. tested after 2 hours under idle condition. 4.Temperature & humidity running control system controller imported programmable 7inch touch screen precision range set precision: temp. ±0.1℃, humid: ±2％R.H, indicated precision: temp.±0.1℃,humid.: ±1％R.H temp. & humid. sensor Platinum Resistance(PT100Ω/MV) black panel temp. double-metal black panel temp. thermometer water-supplying system auto-control humidication water-supplying, Xenon arc lamp with cycling cooling water circulation system low noise heat-resistance conditioning motor, multi-blade centrifugal wind wheel control system mainly consists of operation panel, central controller, kinds of key-pressing sw., status indicating lamp, excution electric device etc.. 5.Structure section of machine body The chamber consists of several section: chamber body, control system, refrigeration system, heating system, humidation system, wind system, raining system, lighting system and so on. Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size：25 cm W × 30 cm H；equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant：Environmental R404a； Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220（±10%）V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    

Introduction Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry. Main Technical Parameters   Item GB-LGJ-200F Drying chamber Freeze-drying area 2.25m2 Layers of shelf 5+1 Temperature scope of shelf -50℃-+70℃ (no-load) Shelf temperature error ±1℃ (in balance) Shelf spacing 70mm Size of shelf 500mm*900mm Condenser Min. Temperature of condenser ≤-70℃ (no-load) Water-capture capability ＞30Kg Liquid material 22L（thickness 10mm） Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5＋1（Radiation layer） Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃～+70℃ （no-load）   Min. condenser temp. ≤ -70℃  （no-load）   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension（mm）： About 1200x2100x1700mm, L*W*H   Weight（Kg）：  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel （Patent No. :ZL201020237059.X）   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5＋1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS（Denmark)   Top cover valve Castel（Italy）   solenoid valve DANFOSS（Denmark）   Oil separator ZOER   High pressure controller DANFOSS（Denmark）   Disacidify filter DANFOSS（Denmark）   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.  

Product Introduction The N500A 2.0 Gas Permeability Tester is a high - precision experimental testing equipment that integrates machinery, electronics, and software. It is suitable for testing the gas barrier properties of plastic films, composite films, sheets, metal foils, etc., as well as the gas permeability testing of packaging containers such as plastic, rubber, paper - based bottles, bags, cans, and boxes.  

           

Test Principle Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

This machine is used to test the compression, deformation resistance and stacking of corrugated carton, honeycomb board box and so on.