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Spout Insert and Sealing Machine

  • Brand:

    GBPI
  • Item NO.:

    GF-2200Z
  • Payment:

    100% TT In Advance
  • Product Origin:

    Guangzhou China
  • Shipping Port:

    Huangpu
  • Lead Time:

    20-30 day
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Product Detail

 

GF-2200Z Two-Station Rotary Tube Sealing Machine

Product Introduction

The fully automatic two-station rotary tube sealing machine is specially designed for automatic tube sleeving and heat sealing of straws and bags. It is applicable to straws of various calibers, lengths and models. It is the preferred automatic equipment for spout stand-up bags such as beverage packaging, suckable jelly, condiments and daily chemical products (laundry detergent, skin care products). It can be customized to connect with filling production lines for integrated operation.

Technical Parameters

Overall Dimension 2900mm x 2400mm x 2000mm (L × W × H)
Sealing Type Stand-up bag, three-side sealed bag, gusset bag, special-shaped bag (customized)
Material Type Bag: Inner PE, Inner PP material
Tube: PE, PP material
Product Specification Bag Length: 100~180mm, Width: 70~120mm, Sealing Length: 60~120mm
Straw Caliber: 8.5mm (other sizes customizable)
Working Speed 80-90 pcs/min (varies with different materials and bag sizes)
Positioning Accuracy ≤±0.5 mm
Sealing Cutter Group 6 groups in total: 1 preheating group, 4 heat sealing groups, 1 cooling group
Temperature Control Module 2 sets (12-channel module), accuracy ±0.1℃
Heating Temperature Room Temperature ~ 300℃
Power Supply 380V/50Hz, 13KW
Air Source 0.6~0.8MPa, 11L/min
Equipment Weight 2000Kg

Product Features

  • The tube sealing machine adopts two-station design, with fully automatic operation of preheating, bag separating, tube loading and heat sealing processes;
  • Sealed products are automatically sent to the transition machine, convenient for connecting and docking with subsequent production equipment;
  • Adopts PLC control and intelligent parameter setting; parameters can be quickly configured according to different bag types and straws, easy operation;
  • Equipped with imported temperature control modules and pneumatic components such as SMC, Festo and Airtac with stable and reliable quality;
  • Adopts step-by-step heating and final cooling sealing process design to achieve perfect sealing performance;
  • Automatic fault detection, alarm, shutdown, diagnosis and real-time fault location display;
  • Light overall weight, small floor occupation and stable long-term operation performance;
  • Main components are made of aluminum alloy and stainless steel, complying with food and pharmaceutical GMP environmental hygiene standards.

System Composition

  • The machine adopts dual-station structure, consisting of bag feeding system, tube feeding system, heat sealing system, bag dropping system, rejecting mechanism, transition machine, control system and machine base;
  • The bag feeding system includes bag placing & positioning mechanism, bag picking mechanism and bag sleeving mechanism; the bag picking mechanism takes out finished bags one by one, and the bag sleeving mechanism loads bags into the bag holder and sleeves onto the straw;
  • The tube feeding system is composed of vibration plate and transition trough mechanism; automatic detection and start-stop control during feeding process;
  • The heat sealing system includes preheating, heat sealing and cooling, including 1 set of preheating cutter, 4 sets of heat sealing cutters and 1 set of cooling cutter; customized sealing and cooling cutters are available to adapt to straws of different specifications;
  • Each group of sealing cutters supports independent temperature control, separate temperature setting and independent operation debugging;
  • The bag collecting system consists of discharging mechanism and trough changing mechanism; sealed bags are discharged to the middle position, then pushed into the material trough; empty trough replacement is automatic when full;
  • The operation interface real-time displays working status, including production speed, finished product quantity, shift output, date and temperature parameters.

Application Fields

Jelly Spout Bag
Soymilk Spout Bag
Care Products Bag
Puree Bag
Special-shaped Spout Bag
Foldable Outdoor Water Bag
Jelly Spout Bag
Soymilk Spout Bag
Care Products Bag
Puree Bag
Special-shaped Spout Bag
Foldable Outdoor Water Bag
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Temperature of condenser ≤-70℃ (no-load) Water-capture capability >30Kg Liquid material 22L(thickness 10mm) Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5+1(Radiation layer) Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃~+70℃ (no-load)   Min. condenser temp. ≤ -70℃  (no-load)   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension(mm): About 1200x2100x1700mm, L*W*H   Weight(Kg):  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel (Patent No. :ZL201020237059.X)   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5+1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS(Denmark)   Top cover valve Castel(Italy)   solenoid valve DANFOSS(Denmark)   Oil separator ZOER   High pressure controller DANFOSS(Denmark)   Disacidify filter DANFOSS(Denmark)   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.  
PCT test chamber PCT Test Chamber Pressure Cooker test chamber GB-OPCT-30
1.Function It’s widely used in rubber products, magnetic materials, circuit boards, muti-layer circuit boards, IC, LCD, electronics and other products sealing performance testing.   2.Characteristics 1) The imported double-temperature structure with high temperature resistant solenoid valve is used to minimize the failure rate. 2) Independent steam generation chamber to avoid direct impact of steam on the product, so as not to cause partial damage to the product. 3) The door lock labor-saving structure solves the shortcomings of the locking difficulty of the first-generation product disc handle. 4) Cool air before the test; the design of the exhaust air in the test (air discharge in the test barrel) improves the pressure stability and reproduction. 5) Ultra long-term experimental running time up to 400 hours. 6) Water level protection, through the test room water level Sensor to detect protection. 7) Tank with anti-pressure design, the box body with pressure (150 ° C) up to 2.65kg, in line with the water pressure test of 6kg. 8) Two-stage pressure safety protection device, adopting two-stage combined controller and mechanical pressure protection device. 9) Safety protection pressure button, two-stage automatic pressure button for emergency safety device. 10) Bias test terminal withstand voltage up to 3000V (optional) 11) USB for exporting the history data, curve. 3.Technical parameters 1)Temperature range: +100°C~+132°C (Saturated vapor temperature) 2)Humidity Range: 100% steam Humidity 3)Humidity Control Stability: ±1%RH 4)Working pressure: 1.2~2.89kg/cm2 (including 1atm) 5)Time Range: 0 Hr to 999 Hr 6)Pressurization time: 0.00 Kg ~ 1.04 Kg/cm2 about 45 minutes 4.Material of chamber 1)Test chamber size:∮300 mm x L500 mm; 2)Overall size: W900x D900 x H1400 mm; 3)Inner barrel material: Stainless steel plate material (SUS# 316, 3mm); 4)Outer barrel material: stainless steel plate material or spray plastic; 5)Insulation material: rock wool and hard polyurethane foam insulation 6)Steam chamber heating tube: Titanium tube is heated and never rusts. 7)Control System: Taiwan-made Delta color touch PLC to control humidity and steam temperature (using PT-100 Platinum temperature sensor). (Imported large-screen touch controller) 5.Mechanical structure 1)Round inner box, stainless steel round test inner box structure, in line with industrial safety container standards, can prevent dew condensation design during test. 2)Round lining, stainless steel circular lining design, can avoid direct impact of vapor latent heat on the sample. 3)Precision design, good air tightness, low water consumption, and can be operated continuously for 400Hrs every time. 4)The patented packing design makes the door and the box more tightly combined, which is completely different from the traditional extrusion type, and can extend the packing life. 5)Critical point LIMIT mode automatic safety protection, abnormal cause and fault indicator display. 6)Security Protection: a)Imported high temperature sealed solenoid valve adopts double circuit structure to ensure no leakage of pressure. b)The whole machine is equipped with over-pressure protection, over-temperature protection, one-button pressure relief, manual pressure relief and multiple safety guarantee devices to ensure users to the greatest extent. c)Use and safety. d)Back pressure door lock device, the test box door cannot be opened when there is pressure inside the test chamber. 6.Other accessories. 1)Test rack 1 group 2)Sample tray   7.Ambient environment & Facilities. 1)It can be allowed to use the working environment temperature 5 ° C ~ 30 ° C; experimental water: pure water or distilled water 2)System power fluctuations should not be greater than ± 10, 220V 20A.    
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