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Spout Insert and Sealing Machine

  • Brand:

    GBPI
  • Item NO.:

    GF-2200Z
  • Payment:

    100% TT In Advance
  • Product Origin:

    Guangzhou China
  • Shipping Port:

    Huangpu
  • Lead Time:

    20-30 day
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Product Detail

 

GF-2200Z Two-Station Rotary Tube Sealing Machine

Product Introduction

The fully automatic two-station rotary tube sealing machine is specially designed for automatic tube sleeving and heat sealing of straws and bags. It is applicable to straws of various calibers, lengths and models. It is the preferred automatic equipment for spout stand-up bags such as beverage packaging, suckable jelly, condiments and daily chemical products (laundry detergent, skin care products). It can be customized to connect with filling production lines for integrated operation.

Technical Parameters

Overall Dimension 2900mm x 2400mm x 2000mm (L × W × H)
Sealing Type Stand-up bag, three-side sealed bag, gusset bag, special-shaped bag (customized)
Material Type Bag: Inner PE, Inner PP material
Tube: PE, PP material
Product Specification Bag Length: 100~180mm, Width: 70~120mm, Sealing Length: 60~120mm
Straw Caliber: 8.5mm (other sizes customizable)
Working Speed 80-90 pcs/min (varies with different materials and bag sizes)
Positioning Accuracy ≤±0.5 mm
Sealing Cutter Group 6 groups in total: 1 preheating group, 4 heat sealing groups, 1 cooling group
Temperature Control Module 2 sets (12-channel module), accuracy ±0.1℃
Heating Temperature Room Temperature ~ 300℃
Power Supply 380V/50Hz, 13KW
Air Source 0.6~0.8MPa, 11L/min
Equipment Weight 2000Kg

Product Features

  • The tube sealing machine adopts two-station design, with fully automatic operation of preheating, bag separating, tube loading and heat sealing processes;
  • Sealed products are automatically sent to the transition machine, convenient for connecting and docking with subsequent production equipment;
  • Adopts PLC control and intelligent parameter setting; parameters can be quickly configured according to different bag types and straws, easy operation;
  • Equipped with imported temperature control modules and pneumatic components such as SMC, Festo and Airtac with stable and reliable quality;
  • Adopts step-by-step heating and final cooling sealing process design to achieve perfect sealing performance;
  • Automatic fault detection, alarm, shutdown, diagnosis and real-time fault location display;
  • Light overall weight, small floor occupation and stable long-term operation performance;
  • Main components are made of aluminum alloy and stainless steel, complying with food and pharmaceutical GMP environmental hygiene standards.

System Composition

  • The machine adopts dual-station structure, consisting of bag feeding system, tube feeding system, heat sealing system, bag dropping system, rejecting mechanism, transition machine, control system and machine base;
  • The bag feeding system includes bag placing & positioning mechanism, bag picking mechanism and bag sleeving mechanism; the bag picking mechanism takes out finished bags one by one, and the bag sleeving mechanism loads bags into the bag holder and sleeves onto the straw;
  • The tube feeding system is composed of vibration plate and transition trough mechanism; automatic detection and start-stop control during feeding process;
  • The heat sealing system includes preheating, heat sealing and cooling, including 1 set of preheating cutter, 4 sets of heat sealing cutters and 1 set of cooling cutter; customized sealing and cooling cutters are available to adapt to straws of different specifications;
  • Each group of sealing cutters supports independent temperature control, separate temperature setting and independent operation debugging;
  • The bag collecting system consists of discharging mechanism and trough changing mechanism; sealed bags are discharged to the middle position, then pushed into the material trough; empty trough replacement is automatic when full;
  • The operation interface real-time displays working status, including production speed, finished product quantity, shift output, date and temperature parameters.

Application Fields

Jelly Spout Bag
Soymilk Spout Bag
Care Products Bag
Puree Bag
Special-shaped Spout Bag
Foldable Outdoor Water Bag
Jelly Spout Bag
Soymilk Spout Bag
Care Products Bag
Puree Bag
Special-shaped Spout Bag
Foldable Outdoor Water Bag
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It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220(±10%)V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    
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