Gas Transmission Rate Testing For Packaging Material

  Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg   Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag   GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is.   Machine Production Working Samples GF-2200Z Spout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

  Product Introduction     The GB-ML Leakage Tester is a professional testing instrument powered by compressed air, which controls the lifting and lowering of the sealing barrel lid through an air cylinder.   Adopting a high-precision electronic pressure sensor and a microcomputer control system, it effectively compares and evaluates the sealing process and sealing performance of flexible packages, and provides a scientific basis for determining relevant technical requirements.   This equipment is suitable for sealing performance testing of flexible packages in food, pharmaceutical, daily chemical and other industries.   Testing Principle   The sample is immersed in water, and a vacuum is applied to the vacuum chamber to create a pressure difference between the inside and outside of the sample.   The sealing performance is judged by observing gas escaping from the sample or water penetrating into the sample.     Applicable Standards   GB/T 15171, ASTM D3078-2002 (2013), USP 1207.2 Item Technical Parameters Vacuum Degree 0～-90 kPa Vacuum Accuracy ±1% of indicated value Vacuum Holding Time 0.01 s～99.99 h Sealing Barrel Size Standard: Φ600×591 mm; other sizes optional or customizable Effective Vacuum Chamber Size Standard: Φ550×396 mm; other sizes customizable Air Inlet Pressure 0.6～0.8 MPa Power 50 W Instrument Dimensions 1005×802×1307 mm Power Supply 220 V, 50 Hz   Product Features   High-quality components, stable and reliable   Built-in high-precision pressure sensor with high sensitivity, enabling real-time monitoring of inlet pressure.   Full-automatic operation system   Vacuum degree and holding time can be set as required. The instrument automatically completes vacuuming, holding, stopping and air-releasing.   Brand-new pneumatic system with fast inflation and return, achieving balanced pressure inside and outside.   Key-controlled cylinder for automatic opening and closing of the sealing barrel lid, labor-saving and convenient.   Supports multiple test methods   Supports bubble method and dye penetration method for leakage / integrity testing.     Application Areas   Plastic Packaging   Leakage testing for plastic bags, plastic containers (bottles, cans, boxes), etc.   Glass Packaging   Leakage testing for food bottles, pharmaceutical glass containers, daily chemical glass bottles, etc.   Metal Packaging   Leakage testing for cans, easy-open cans, aerosol cans, metal hoses, etc.   Other Applications

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

GBH-2 multifunctional single-column electronic tensile tester for plastics, films, fibers, rubber sheets, composite materials, tapes, soft packaging materials, paper, non-woven fabrics, medicine package materials, syringes, bottlescovers, rubber plugs and other packaging materials are tested for mechanical properties to meet the needs of different users.

Product Introduction The N500A 2.0 Gas Permeability Tester is a high - precision experimental testing equipment that integrates machinery, electronics, and software. It is suitable for testing the gas barrier properties of plastic films, composite films, sheets, metal foils, etc., as well as the gas permeability testing of packaging containers such as plastic, rubber, paper - based bottles, bags, cans, and boxes.  

GX-B3 type disc peeling tester is used for testing the adhesion fastness of printing ink layer of plastic film and cellophane decorative printed materials (including composite film printed materials) produced by gravure printing process. It can also be used to test the adhesion state of the surface layer formed by vacuum coating, surface coating, compounding and other related processes.  

Three test chambers water vapor permeability analyzer using infrared sensor is the highest accurate water vapor transmission rate tester, meeting standard of ASTM F1249.

Film Heat Shrinkage Tester tests various heat shrinkage properties for the film according to the principle of air heating (air bath). Suitable for heat shrinkable films which produced with polyethylene, ethylene copolymers and their mixtures, such as beverage labels, bottled bundle packaging, sausage shrinkage packaging, outer film of daily chemical products, outer film of cigarette boxes, etc. It is a device that can accurately and quantitatively measure the thermal shrinkage force, cold shrinkage force, shrinkage rate, shrinkage time and other properties of plastic films during thermal shrinkage. The test results have a variety of data, which can evaluate the heat shrinkage performance of the film from different aspects, contribute to the research and development of heat shrinkable films of different materials, ensure the stability of heat shrinkable films performance of various materials, and meet the requirements of various heat shrinkable films in various industries. GBPI checks the key thermal shrinkage properties of film products for you. The traditional oven or oil bath equipment only detects the heat shrinkage rate of the heat shrinkable film, and the test results are relatively limited. Our Film Heat Shrinkage Tester GBK-D1 can evaluate the thermal shrinkage performance of films from various data. It is easy to operate, environmentally friendly, with high data accuracy and more comprehensive test results to meet your requirements.

Automatic High Precision Digital Thickness Meter is a high precise thickness meter integrating optics, mechanology , electronics and algorithm. Easy to operate. Test results are displayed digitally. And can connect to computer for automatic control.

GBB-A Heat Seal Tester accurately test the heat seal temperature range, heat seal strength, suitable heat seal speed and heat seal pressure of plastic film, flexible packaging composite film, coated paper, aluminum foil, etc. It is applied to the quality control of various plastic film, food and drug manufacturer, the scientific research and teaching experiment of testing institutions and schools

1.Function It’s widely used in rubber products, magnetic materials, circuit boards, muti-layer circuit boards, IC, LCD, electronics and other products sealing performance testing.   2.Characteristics 1) The imported double-temperature structure with high temperature resistant solenoid valve is used to minimize the failure rate. 2) Independent steam generation chamber to avoid direct impact of steam on the product, so as not to cause partial damage to the product. 3) The door lock labor-saving structure solves the shortcomings of the locking difficulty of the first-generation product disc handle. 4) Cool air before the test; the design of the exhaust air in the test (air discharge in the test barrel) improves the pressure stability and reproduction. 5) Ultra long-term experimental running time up to 400 hours. 6) Water level protection, through the test room water level Sensor to detect protection. 7) Tank with anti-pressure design, the box body with pressure (150 ° C) up to 2.65kg, in line with the water pressure test of 6kg. 8) Two-stage pressure safety protection device, adopting two-stage combined controller and mechanical pressure protection device. 9) Safety protection pressure button, two-stage automatic pressure button for emergency safety device. 10) Bias test terminal withstand voltage up to 3000V (optional) 11) USB for exporting the history data, curve. 3.Technical parameters 1)Temperature range: +100°C～+132°C (Saturated vapor temperature) 2)Humidity Range: 100% steam Humidity 3)Humidity Control Stability: ±1%RH 4)Working pressure: 1.2~2.89kg/cm2 (including 1atm) 5)Time Range: 0 Hr to 999 Hr 6)Pressurization time: 0.00 Kg ~ 1.04 Kg/cm2 about 45 minutes 4.Material of chamber 1)Test chamber size:∮300 mm x L500 mm; 2)Overall size: W900x D900 x H1400 mm; 3)Inner barrel material: Stainless steel plate material (SUS# 316, 3mm); 4)Outer barrel material: stainless steel plate material or spray plastic; 5)Insulation material: rock wool and hard polyurethane foam insulation 6)Steam chamber heating tube: Titanium tube is heated and never rusts. 7)Control System: Taiwan-made Delta color touch PLC to control humidity and steam temperature (using PT-100 Platinum temperature sensor). (Imported large-screen touch controller) 5.Mechanical structure 1)Round inner box, stainless steel round test inner box structure, in line with industrial safety container standards, can prevent dew condensation design during test. 2)Round lining, stainless steel circular lining design, can avoid direct impact of vapor latent heat on the sample. 3)Precision design, good air tightness, low water consumption, and can be operated continuously for 400Hrs every time. 4)The patented packing design makes the door and the box more tightly combined, which is completely different from the traditional extrusion type, and can extend the packing life. 5)Critical point LIMIT mode automatic safety protection, abnormal cause and fault indicator display. 6)Security Protection: a)Imported high temperature sealed solenoid valve adopts double circuit structure to ensure no leakage of pressure. b)The whole machine is equipped with over-pressure protection, over-temperature protection, one-button pressure relief, manual pressure relief and multiple safety guarantee devices to ensure users to the greatest extent. c)Use and safety. d)Back pressure door lock device, the test box door cannot be opened when there is pressure inside the test chamber. 6.Other accessories. 1)Test rack 1 group 2)Sample tray   7.Ambient environment & Facilities. 1)It can be allowed to use the working environment temperature 5 ° C ~ 30 ° C; experimental water: pure water or distilled water 2)System power fluctuations should not be greater than ± 10, 220V 20A.    

Introduction Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry. Main Technical Parameters   Item GB-LGJ-200F Drying chamber Freeze-drying area 2.25m2 Layers of shelf 5+1 Temperature scope of shelf -50℃-+70℃ (no-load) Shelf temperature error ±1℃ (in balance) Shelf spacing 70mm Size of shelf 500mm*900mm Condenser Min. Temperature of condenser ≤-70℃ (no-load) Water-capture capability ＞30Kg Liquid material 22L（thickness 10mm） Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5＋1（Radiation layer） Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃～+70℃ （no-load）   Min. condenser temp. ≤ -70℃  （no-load）   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension（mm）： About 1200x2100x1700mm, L*W*H   Weight（Kg）：  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel （Patent No. :ZL201020237059.X）   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5＋1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS（Denmark)   Top cover valve Castel（Italy）   solenoid valve DANFOSS（Denmark）   Oil separator ZOER   High pressure controller DANFOSS（Denmark）   Disacidify filter DANFOSS（Denmark）   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.