Gas Transmission Rate Testing For Packaging Material

A533 water vapor permeability analyzer is to test the water vapor transmission rate (WVTR) of films or sheets materials.

Introduction AUTO GBM-L2 Dual-Pressure Methods Vacuum Decay Leak Detection Tester adopts the test principle of vacuum decay method/pressure decay to detect micro-leakage of finished packaging. It can be applied to packaging systems composed of vials, ampoules, Leakage detection of pre-filled needles, eye drop bottles, HDPE bottles, infusion bottles/bags and other pharmaceutical packaging, food packaging, and chemical industry packaging.   Test principle The host is connected to a sealed test chamber customized according to the sample. When performing the vacuum decay method test, the instrument evacuates the test chamber, and a pressure difference is formed inside and outside the sample. Under the action of the pressure, the gas/liquid in the sample enters the test chamber through the leak hole. The main engine uses the absolute pressure sensor and the differential pressure sensor to monitor the pressure change in the chamber to judge whether the sample leaks. When performing the pressure decay method test, the instrument fills the test chamber with a predetermined air pressure, and the gas in the test chamber enters the sample through the leak hole. The host uses absolute pressure sensors and differential pressure sensors to monitor the pressure changes in the chamber to determine whether the sample is leaking.   Standard ASTM F2338-2009(2013),  YY-T 0681.18-2020,  USP<1207.2>, ASTM F2095   Specification Item Parameters Absolute Pressure Testing Range (0 - 300) kPa Differential Pressure Testing Range (-2 - 2) kPa Detection Sensitivity 1 - 3 μm Balancing/Testing Time 1 - 3600 s Vacuum Purge Time 1 - 3600 s Set Flow Rate 0 - 3 mL/min Testing System Dual Sensor Technology/Dual Cycle Testing Testing Chamber Customized according to the sample Applicable Products Vials, Ampoules, Prefilled Syringes, Infusion Bottles/Bags, etc. Detection Principle Vacuum Decay Method/Pressure Decay Method Dimensions of the Main Unit 495 mm455 mm280 mm Ambient Temperature 20℃ - 25℃ Relative Humidity 40% - 60% Working Power Supply AC 220V, 50HZ   Features u Dual-Pressure Methods, to help solve testing difficulties The double combination of vacuum decay method and pressure decay method solves the problem of easy misjudgment and false negative for freeze-dried powder injections containing vacuum in the bottle using a single vacuum decay method. Based on dual-sensor and dual-circulation system technology, high-quality absolute pressure sensor and differential pressure sensor, with an accuracy of 0.1% FS, can effectively detect large and small leaks, accurately calculate the leak hole diameter, and give a pass or fail judgment.   The instrument has low sensitivity and good test repeatability For rigid samples, the detection sensitivity is as low as 1 μm, and the test repeatability is as low as 0.8%. The instrument has stable performance, low noise and good repeatability. u Imported brand accessories, excellent performance Imported brand vacuum pump, pumping rate up to 3 L/s, noise as low as 50 DB, high ultimate vacuum, convenient oil level detection and replacement. The imported gas mass flow controller can simulate micro-leaks arbitrarily, with a resolution of 0.001 mL/min, which provides a reliable guarantee for the method verification of instrument sensitivity. u Large size touch screen, intelligent operation Color 7-inch touch screen, clear view, sensitive touch, easy to operate. Equipped with a micro-printer, USB data interface, and supports PC software measurement and control operation. The test software is designed according to the GMP appendix "Computerized System". It has an audit trail function and multi-level authority settings for users, which can meet the needs of the pharmaceutical industry for data traceability. u Personalized customization to meet the needs of different samples For different test samples, it supports customization of suitable test chambers to meet the needs of different tests. For the same type of samples, it supports customized nesting mode, which can realize the sharing of a test chamber for samples of various specifications.   Application       Freeze-dried powder injection Injection Prefill needle       Eye drops Plastic Ampoule BFS Infusion bags   Factory configuration Standard Host machine, vacuum pump, test chamber and 3 sets of yin and yang control (customized as required), 11-inch touch panel, professional software (GMP) Optional Imported gas flow meters, air compressors, printers, calibration certificates  

It is used to test the percentage of materials containing bacteria suspended particles at the specified flow rate.

GBM-L1 Vacuum Decay Leak Detection Tester is used to perform micro leakage detection on finished packaging by vacuum decay method. It is suitable for leak detection for the integrity of various packaging containers and applied to ampoules, vials, HDPE bottles, prefilled needles and other pharmaceutical packaging, food packaging, and chemical industry packaging. It is advantageous in its’ non-destructive, non-damage and sample-free preparing characters.  

1.Perfect combination of the beautiful appearance and the ergonomic structure design; 2.Combined LED light sources with long life and low power consumption, including UV light; 3.Switchable apertures: Φ2/4/8mm, adapt to more samples; 4. Accurately measure reflectance spectrum, CMYK density and Lab value of the sample; 5.High-configuration electronic hardware: 3.5-inch TFT true-color screen, capacitive touch screen, concave grating, 256-pixel dual-array CMOS image sensor, etc.； 6.Two standard observer angles: 2/10, multiple light source modes and color systems; 7.USB mode is widely used. 8.Large-capacity storage space, over 10,000 test data; 9.Especially suitable for process control and quality control of printing plants;10. PC software has powerful function expansion.

GM-F1 Inclined Coefficient of Friction Tester is expert applicable to the resolve of stationary coefficients of paper board, friction of paper, sheets, plastic films, convey belts and additional substances. By challenging the frictional possessions of substances, the open presentation of packages, packing rapidity of packers and additional indexes could be regulated to meet necessities for production.Different functions from other coefficient friction testers  (cof)    

The torque tester is professionally suitable for testing the torque value of the caps of packaging products such as bottles, beverage bottles, mineral water bottles, and milk bottles. It is an ideal configuration instrument for offline or online testing of production units in the packaging industry.

Introduction Based on the test principle of the differential pressure method, N530L is designed with reference to the GB/T 1038 standard and used to test the gas transmission rate (quantity) of film or sheet materials.

It is used to dry, bake, melt and sterilize test sample, widely used in industrial and mining enterprises, laboratory, research institute, inspection agency, college and so on.

Box Compression Tester mainly used in various types of corrugated box and packing box. It is the basic instrument for corrugated carton such as small and medium-sized packing box of the compression strength performance test. The various performance parameters and technical indicators is in line with ISO2872 The Package – Complete and Full Transport Package- Compression Test ", ISO2874 The Package – Complete and Full Transport Package-Stacking Test using pressure testing machine "

N500 Gas Permeability Analyzer to test the gas (O2, N2, CO2 etc) transmission rate (GTR) of packaging materials, films and sheets materials

  1.Profile Xenon lamp aging test chamber simulates the full spectrum lamp with Xenon arc lamp to reappear the destructive wave. It serves for the environmental simulation and accelerated test for research and development, product development and quality control. Besides, the chamber also applies to the choice of new material, weathering test after composition of material and improvement for the current material. It simulate different environment, and show the material changes under the explosion of sunlight.   The chamber meets the standard: GB/T16585-1996 , GB14522-93 , GB/T16422.3-97, ASTM D2565 and so on. The Chamber is to determine the color fastness, aging resistance of textiles, plastics, coatings, rubber products or other materials by objecting to the simulated conditions of nature weather (sun, rain, temperature and humidity, etc.).     Technical parameters   2.Material of construction u Full spectrum lamp u Optional filter system u Water spraying function u Humidity control u Temp. control system in the chamber u Sample fixed hold of irregular shape u USA imported xenon arc lamp u Easy installation and operation, seldom daily maintainance. u Service life time deepens on the irradiance level, usually 1600hrs. It’s easy to replace the lamp, with filter of long service life time to ensure the necessary spectrum. 3.Technical parameters Model No., equipment name GB-OXD-15P Xenon aging test chamber Interior sizes   W500×D500×H600mm  Exterior sizes W1050×D1050×H1750mm (or so) Temperature range 0℃～80℃ Controller imported programmable 7inch touch screen Machine components material inner and outer 304# stainless steel Sample holder Aluminum alloy frame base Protection device residual-current circuit breaker (RCCB) to control the warning for loop overload, thermal protection and water shortage protection. Temp. deflection ±2℃  (without lighting) Humidity range 30％～98％R.H Humid. deflection ±2.5%R.H(Humid.≥75%R.H); ±3%R.H(Humid.≤75%R.H) without lighting Light source imported full spectrum xenon arc lamp(average useful life 1600hrs) Raining time 1～9999min (adjustable) Raining period 1～240min, interval（cut）adjustable lamp power Test period for Temp., irradiation, condensation, spray can be adjustable Lamp 1.8KW Wave length range 290-800nm heating power (or so) 4.0KW humidification (or so) 2.0KW Light irradiance 1200w/m2 Distance between arc center and sample holder: 350～380mm Revolving speed of sample holder ≥1r/min  water spray period a. spray time: 0～99h59min (Continuing or adjustable) b. stop time: 0～99h59min, (Continuing or adjustable)   lighting time Continuing programming control available black panel temp. 85±3℃ cooling method Mechanical wind cooling; Room temp. less than 26℃ is recommend, relative humid: ≤85%R.H; humid. and temp. tested after 2 hours under idle condition. 4.Temperature & humidity running control system controller imported programmable 7inch touch screen precision range set precision: temp. ±0.1℃, humid: ±2％R.H, indicated precision: temp.±0.1℃,humid.: ±1％R.H temp. & humid. sensor Platinum Resistance(PT100Ω/MV) black panel temp. double-metal black panel temp. thermometer water-supplying system auto-control humidication water-supplying, Xenon arc lamp with cycling cooling water circulation system low noise heat-resistance conditioning motor, multi-blade centrifugal wind wheel control system mainly consists of operation panel, central controller, kinds of key-pressing sw., status indicating lamp, excution electric device etc.. 5.Structure section of machine body The chamber consists of several section: chamber body, control system, refrigeration system, heating system, humidation system, wind system, raining system, lighting system and so on. Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size：25 cm W × 30 cm H；equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant：Environmental R404a； Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220（±10%）V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.