Gas Transmission Rate Testing For Packaging Material

1 Function Ozone in the atmosphere is very little, while it’s a major factor in rubber cracking, the product simulate and enhance atmospheric ozone condition to study the role of ozone on the rubber, and to rapid identificate and evaluate rubber resistance for ozone aging and anti-ozone agent protection. According to“GB / T7762-2003 Test Method for Static Tensile Test of Ozone Resistance Cured Rubber or Thermoplastic Rubber”,“GB / T2951.21-2008 General Test Method for Insulation and Sheathing Material of Cable”,“GB / T 11206-2009 Rubber Aging test surface cracking method”, and other relevant standards of the test method. 2.1 Structure  All-in-one machine 2.2 Material a) Inner chamber: SUS304 stainless steel plate b) External chamber: SUS304 stainless steel plate or baking finish. Insulation: rigid polyurethane foam + aluminum insulation cotton with double protection. 2.3 Machine door a) Single door, open from left. b) Window frame / door frame with two silicone rubber seal and anti-condensation heating device. c)With observation window (W220xH250mm), lights above the window and door.  2.4 Requirements for sample holder (for dynamic-type only)       a)At both ends of the sample to be fixed with a clamp under the required elongation, the longitudinal direction of the specimen shall be substantially parallel to the direction of air flow when in contact with ozonized air. b) Clamps shall be made of a material (eg aluminum) which does not readily decompose ozone. c) Allow the sample to rotate at a speed between (20 ^ -25) mm / s, in a plane perpendicular to the dry gas flow, with each sample moving continuously along the same path. d) The time of one revolution of the same specimen is (8 ^ -12) min. The scanning area of the specimen shall be at least 40% of the effective area of the test chamber. Specimen preparation shall conform to the provisions of GB / T 9865.1. The test specimen is preferably cut from the new test piece and, if desired, may be cut from the finished product. At least 3 specimens shall be required for per test condition. The standard length of the specimen is not less than 10mm, and thickness not less than 0.2mm. The length of specimen between the two ends of the clamp before drawing is not less than 40mm. 3 Control panel a) Controller display b) Power switch c) Fault alarm d)Wavelength switch e)light switch button 4 Enclosure configuration a) With a stainless steel SUS # 304 shelf turntable b) One φ50mm lead hole:, and with a hole cover and silicone rubber plug. c) Move casters 4 pcs d) Horizontal mounting brackets 4 pcs e) There is a drainage hole in the back of the machine to facilitate the drainage of condensate; (8mm in diameter) Three-phase five-wire cable (four-core cable + protective grounding wire) 1 pc, (three meters long).

  Infrared method water vapor transmission rate tester W405L is a high-end precision packaging material testing instrument, newly developed and upgraded by GBPI Research and Development Team based on ASTM, GB standard requirements and market demand. It is used to test the water vapor transmission rate of samples under set temperature and humidity conditions. It is suitable for the water vapor transmission rate performance test of films, sheets, papers, packages and various materials in the fields of food, medicine, medical equipment, daily chemistry, photovoltaic electronics, etc.      

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.  

  ZF3600 Full-automatic Total Migration Tester is applied to determinate the dissolution amount of packaging materials in different simulant soaking solutions.  

Product Introduction This product is based on the test principle of the differential pressure method, and is designed and manufactured with reference to ASTM D1434, ISO 2556 and other standards. With high-precision pressure sensor and automatic differential pressure maintaining technology, this machine has high test accuracy. It is suitable for the gas permeability test of films, sheets, paper, packaging and related materials in food, medicine, medical equipment, daily chemicals, photovoltaic electronics and other industries. It can be used to test high, medium and low gas barrier materials with outstanding efficiency.

Heat Seal Analyzer widely used in industries of plastic films, food, pharmaceuticals, inspection agency, research institute and so on,it is to test the temperature, pressure, and time for heat sealing of various film materials.

The thickness of the film material, an important characteristic of the packaging material, varies and is critical for other properties such as permeability, tensile strength, impact resistance, etc.

Introduction Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry. Main Technical Parameters   Item GB-LGJ-200F Drying chamber Freeze-drying area 2.25m2 Layers of shelf 5+1 Temperature scope of shelf -50℃-+70℃ (no-load) Shelf temperature error ±1℃ (in balance) Shelf spacing 70mm Size of shelf 500mm*900mm Condenser Min. Temperature of condenser ≤-70℃ (no-load) Water-capture capability ＞30Kg Liquid material 22L（thickness 10mm） Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5＋1（Radiation layer） Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃～+70℃ （no-load）   Min. condenser temp. ≤ -70℃  （no-load）   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension（mm）： About 1200x2100x1700mm, L*W*H   Weight（Kg）：  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel （Patent No. :ZL201020237059.X）   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5＋1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS（Denmark)   Top cover valve Castel（Italy）   solenoid valve DANFOSS（Denmark）   Oil separator ZOER   High pressure controller DANFOSS（Denmark）   Disacidify filter DANFOSS（Denmark）   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.  

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

This machine is used to test the compression, deformation resistance and stacking of corrugated carton, honeycomb board box and so on.

GBPI offers mask testing machines for surgical face masks, N95 masks, Melt-blown fabric. BFE Tester, PFE Tester, N95 Tester, Melt-blown fabric Tester

Application Use for test the light transmittance and haze degree of all transparent and semi-transparent parallel plane samples (plastic plate, sheets etc), and turbidity or clarity of liquid samples (water, drinks etc), used in the industries of plastics, membrane, coatings and paints, printing ink, research institute and so on.