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GBPI Migration Testing equipemnent In Food Plastic Packaging Migration & Non-volatile-matter Content Tester

 

ZF3600 Full-automatic Total Migration Tester is applied to determinate the dissolution amount of packaging materials in different simulant soaking solutions.

  • Item NO.:

    ZF3600
  • Shipping Port:

    SHENZHEN
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Product Detail

 

GBPI Migration Testing Equipment

AUTO ZF3600 Total Migration & Non-Volatile Substance Analyzer

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Overview

The AUTO ZF3600 analyzer for total migration and non-volatile substances adopts an all-in-one framework that integrates water bath vaporization, thermal drying, cooling treatment and gravimetric measurement at constant weight. The whole testing sequence runs autonomously without manual intervention. It is developed for assessing total migration, non-volatile content and evaporation residue for purified water, pharmaceutical packaging components, food contact articles, cigarette tipping paper and chemical reagents. Besides, it supports the measurement of moisture content and loss upon drying of solid specimens, as well as total dissolved solids examination in water quality monitoring.

Testing Mechanism

The test liquid is transferred into the solvent tray of the automated feeding module. The empty dish undergoes programmed heating, cooling and weighing cycles repeatedly until constant mass is achieved. The liquid sample is evaporated to dryness within a water bath maintained below the boiling point of the extraction solvent. The inner chamber is heated up to 105℃ for dehydration and then cooled down. After the evaporating dish cools sufficiently, the balance verifies stable constant weight, and the trial finishes once the constant-mass criterion of the test item is satisfied.

Schematic Illustration of Mechanism

Principle Schematic

Applicable Standards

  • Purified Water: Purified Water specified in Chinese Pharmacopoeia Volume II, EP9.0 WATER, PURIFIED
  • Pharmaceutical Packaging: Non-volatile substance test in extractables trials under National Pharmaceutical Packaging Material Specifications
  • Food Contact Materials: GB 31604.8-2021, EN 1186-3:2002 method A, Standards and Specifications for Utensils, Containers and Packages of Korea Ministry of Health and Welfare chapter IV 2-8
  • Cigarette Tipping Paper: YQ/T 59-2015
  • Chemical Reagents: GB/T 9740-2008, ISO 759
  • Water Quality: GB 8538-2016, DZT0064.9-2021, GB/T 14415-2007, GB/T 5750.4-2006
  • Solid Samples: Extractables and loss on drying in Chinese Pharmacopoeia Volume IV, USP40-NF35<921> WATER DETERMINATION

Technical Parameters

Item Parameter Details
Measuring Span 0 g ~ 80 g
Balance Readability 0.1 mg
Balance Weighing Range 0 g ~ 220 g
Constant Weight Tolerance 0.3 mg, configurable
Water Bath Temperature Scope Ambient ~ 100℃
Oven Temperature Scope Ambient ~ 125℃
Temperature Control Precision ±0.5℃
Quantity of Sample Positions 36
Evaporating Dish Capacity 100 mL
Gas Connector Diameter Φ8 mm
Overall Dimension 1200 mm(L) × 850 mm(W) × 1335 mm(H)
Power Supply 220V,50Hz
Rated Power Consumption 7000 W
Operating Platform Windows 10 Pro 64-bit

Key Advantages

Dual-chamber Temperature Control with Optimized Automation

The unified workflow covers water bath vaporization, drying, cooling and constant-weight measurement to deliver automated, efficient and precise testing. It adopts an automatic feeding structure managed by pneumatic valves, with residual liquid controlled below 0.1 mL. Operators are freed from waiting and continuous on-site monitoring. The built-in water bath comes with liquid level sensors to realize automatic water level checking, water filling, draining and temperature regulation.

Premium Imported Balances with Isolation Protection Housing

Three high-precision imported balances are embedded inside the unit. A 0.3 mg constant weight outcome can be achieved after two drying cycles. Balances are secured inside a stable protective enclosure fitted with water-circulation interlayer, which maintains steady temperature and humidity throughout weighing operations.

High-throughput Capacity & Broad Compatibility

Thirty-six independent testing stations are equipped with separate data logging channels to support batch testing tasks. Compatible sample solvents include purified water, n-hexane, ethanol, acetic acid, chloroform and other organic solvents.

Cooling & Solvent Recovery Module for Eco-friendly Operation

A built-in circulating chiller sustains low chamber temperature. It can cool the chamber down to ambient temperature within 30 minutes. Matched with solvent collection bottles, the recovery rate of solvent can reach above 90%.

Intelligent Software Platform, Global Compliance Qualification

Real-time display of weight readings, temperature and humidity curves; all data records are saved automatically for later review. Designed following GMP annex for computerized systems, test parameters can be flexibly configured for diverse standard requirements. Audit trail function is available for full data traceability, and role-based access control is supported. Multiple export formats, electronic signature and online report approval functions are integrated.

Smart Laboratory IoT Connection

This analyzer can link to the IoT platform for digital network management. Authorized users can remotely access the instrument interface, manage experimental datasets and carry out remote fault diagnosis via the cloud platform.

Application

Image Application Field Description
Purified Water Purified Water Suitable for detecting non-volatile residues in purified water and sterile water for injection within pharmaceutical production.
Pharmaceutical Packaging Materials Pharmaceutical Packaging Materials Designed for non-volatile substance detection in extractable trials of plastic and rubber pharmaceutical packaging components.
Food Packaging Materials Food Packaging Materials For total migration measurement of food utensils, containers, packaging films, cans, pipelines and other food contact articles made from PE, PS, PP and PVC resins after immersion in different food simulants.
Cigarette Pack Materials Cigarette Pack Materials Applied to total migration assessment of soaking solutions extracted from cigarette tipping paper.

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migration testing in food packaging Migration Test Cell-MC-B
MC‑B Migration Test Cell: Professional Pre‑Treatment Solution for Food‑Contact Material Migration Test GBPI MC‑B Migration Test Cell for Food‑Contact Material Migration Pre‑Treatment Address: No.3 Linjiang Road, Xiagang Subdistrict, Huangpu District, GuangzhouTel: +86 15820231129 | Official Website: www.gbpitester.com Product Introduction MC‑B Migration Test Cell is applied to the pre‑treatment of migration tests for food‑contact materials and products. It meets the requirements of GB 5009.156‑2016 and is suitable for all non‑volatile food simulants specified in GB 31604.1‑2015, EN1186‑1 and other relevant standards. It provides standardized test conditions to support safety assessment for food‑contact films, sheets and flat‑shape specimens, widely adopted by third‑party laboratories, food packaging manufacturers and research institutes. Executive Standards To ensure test repeatability and global recognition, MC‑B Migration Test Cell conforms to both Chinese national standards and European normative requirements: GB 5009.156‑2016, GB 31604.1‑2015, GB/T 23296.1‑2009, EN 1186‑1:2002, EN 13130‑1:2004. It satisfies migration pre‑treatment requirements for domestic inspection and EU export certification. Core Technical Parameters Contact Type Single‑sided contact Contact Area 196 cm² Diameter Φ158 mm Volume 390 mL Operating Temperature 5℃ ~ 180℃ Overall Dimensions 235 mm(L) × 225 mm(B) × 135 mm(H) Net Weight 8.2 kg Product Features • Manufactured strictly in accordance with Figure B.4 of Appendix B in GB 5009.156‑2016 for Migration Test Cell B and Figure C.3 Migration Test Cell A from Appendix C of EN1186‑1, ensuring high consistency of migration test results among different laboratories. • Adopts high‑grade stainless steel material, no trace substance precipitation occurs during testing, avoiding interference to migration analysis data. • Thickened lead‑screw central compression sealing structure delivers reliable single‑sided sealing and prevents liquid permeation. • Large single‑sided contact area and volume improve the efficiency of sample pre‑treatment. • Special sealing construction isolates non‑test areas of samples from food simulants, securing valid and accurate contact test area. Application Fields It applies to migration test pre‑treatment for food‑contact materials and products in forms of films, plates and sample sheets. It supports migration pre‑treatment with non‑volatile food simulants including water, acid‑alkali solutions and vegetable oil for food‑contact articles, satisfying routine inspection, new‑material R&D and export compliance verification for food packaging industry. Conclusion MC‑B Migration Test Cell is a standard‑compliant auxiliary device for food‑contact material safety testing. Built according to Chinese national standard and European standard drawings, it features large contact area and high pre‑treatment efficiency. It delivers repeatable migration pre‑treatment results for lab QC, third‑party testing institutes and packaging manufacturers. It is essential hardware for food‑contact material compliance assessment both for domestic market and European export business. Get Quotation for This Unit GBPI Packaging Test Equipment ManufacturerAddress: No.3 Linjiang Road, Xiagang Subdistrict, Huangpu District, Guangzhou, Guangdong, ChinaTel: +86 15820231129 | Official Website: www.gbpitester.com
Atmosphere Refrigerator AUTO GQ300 Modified Atmosphere Refrigerator
AUTO GQ-300 Modified Atmosphere Refrigerator is mainly for a variety of fruits, vegetables, flowers, seedlings, etc. on the market for storage and preservation tests, through microelectronics technology to automatically control the concentration of oxygen, nitrogen, carbon dioxide, ethylene in the box, as well as control temperature, humidity conditions to achieve the preservation effect, is a microorganism, environmental protection, food production, universities, scientific research institutions and other units indispensable ideal equipment.  
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