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Gas Permeability Testing Differential Pressure Method N500L

Product Introduction

This product is based on the test principle of the differential pressure method, and is designed and manufactured with reference to ASTM D1434, ISO 2556 and other standards. With high-precision pressure sensor and automatic differential pressure maintaining technology, this machine has high test accuracy. It is suitable for the gas permeability test of films, sheets, paper, packaging and related materials in food, medicine, medical equipment, daily chemicals, photovoltaic electronics and other industries. It can be used to test high, medium and low gas barrier materials with outstanding efficiency.

  • Brand:

    GBPI
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Product Detail

Test Principle

 

The N500L gas permeability tester adopts the principle of differential pressure method. Place the processed sample between the upper and lower chambers, use a vacuum pump to evacuate the entire gas circuit system, and then add an atmospheric pressure experimental gas to the upper chamber to form a constant pressure difference between the upper and lower chambers. Due to the pressure difference, the gas permeates from the upper cavity to the lower cavity through the film, and the system can calculate the barrier performance such as the gas permeability of the sample through the pressure change of the lower cavity.

 

Standards

ASTM D1434, ISO 2556, ISO 15105-1, JIS K7126-1

 

Specifications

 

 

Item Technical Parameters
Testing Range 0.05 - 50000 cm³/(m²·24 h·0.1 MPa)
Resolution 0.0001 cm³/(m²·24 h·0.1 MPa)
Temperature Control Range 15 - 60℃
Temperature Control Precision ±0.2℃
Vacuum Degree <20 Pa
Vacuum Resolution 0.01 Pa
Testing Pressure 0.1 MPa
Testing Gas O2, CO2, N2, etc.
Permeation Area 50.24 cm²
Specimen Size Φ110 mm
Specimen Thickness ≤2 mm
Number of Specimens 1 piece
Overall Dimensions 440mm680mm380mm
Weight 35 kg
Power 450 W
Power Supply AC 220 V, 50 Hz

 

 

 

Features

Patented core technology, efficient and accurate testing

1) The patented automatic differential pressure maintaining technology automatically maintains the pressure difference between the two sides of the sample (the differential pressure maintaining pressure can be adjusted arbitrarily), with a built-in high-precision pressure sensor with a resolution of 0.01 Pa, good stability and low failure rate

2) Water-cooled temperature control technology, imported original temperature sensor, automatically adjust the test temperature, the temperature is accurate to 0.1 ℃.

3) The original imported vacuum pump, the ultimate pressure can reach 0.1 Pa, the vacuum pumping efficiency is high, and the noise is low.

Meet the test requirements of wide range and high applicability

1) The instrument is equipped with a single cavity, with a measurement accuracy of 0.001 cm³/(m²·24 h·0.1 MPa).

2) The measurement range is 0.02~50000 cm³/(m²·24 h·0.1 MPa), and the measurement range is wide, which can meet the testing requirements of high, medium and low barrier materials.

3) With the addition of matching accessories, it can measure the gas permeation of bottles, bags, bowls and other packaging. At the same time, it supports the permeability test of different gases such as oxygen, carbon dioxide, nitrogen, and air.

Excellent appearance, convenient control, real-time visualization of curves

1) The products are artistically designed from the perspective of ergonomics and technical aesthetics, with exquisite 3D printed shells, smooth lines, fashionable and beautiful, novel and unique.

2) Fully automatic operation, one-key test, automatic judgment, automatic shutdown.

3) Real-time display of five sets of curves of transmittance-time, temperature-time, upper chamber pressure-time, lower chamber pressure-time, differential pressure change-time, and the curve supports preview and hide function.

 

 

 

Application

 

Films

Various plastic films (PP/PET/PE/PVC/BOPP/CPP, etc.), plastic composite films, paper-plastic composite films, metal composite films, co-extruded films, aluminized films, degradable packaging films (PLA/PBAT/PBS etc.) and other membranous materials

 

Sheet

Solid medical hard sheet (PP/PVC/PTP, etc.), metal composite sheet, rubber sheet and other sheet materials

 

Paper and cardboard

Coated paper, carbon paper, silicone paper, aluminized paper, paper-aluminum-plastic composite sheet and other paper, cardboard

 

Medicinal patch, warmer patch

Medical plaster treatment patch, warm patch, dysmenorrhea patch, etc.

 

Hygiene

Sanitary napkins, pads and other hygiene products

 

Package

Wine bottles, Coke bottles, peanut oil drums, Tetra Pak packaging, vacuum packaging bags, three-piece cans, cosmetic packaging, toothpaste tubes, jelly cups, yogurt cups, etc. Plastic, rubber, paper, paper-plastic composite, glass, metal bottles Gas transmission rate test of bags, cans, boxes and drums

 

Gases

Oxygen, carbon dioxide, nitrogen, air, helium, etc.

 

 

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Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size:25 cm W × 30 cm H;equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant:Environmental R404a; Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220(±10%)V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    
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