Spout Insert and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.  

Product introduction The GTR-10H gas permeation analysis system consists of a differential pressure permeation device and a gas chromatograph. It can test and analyze the gas permeability of various single-component gases and mixed gases, and can accurately calculate the permeability, permeability coefficient and other parameters of each component gas. The test gas has a wide range of types and high accuracy, and is suitable for gas permeation testing in the fields of fuel cell proton exchange membrane gas permeability testing, hydrogen permeation of hydrogen storage materials, gas density of bipolar plate materials, and natural gas storage materials.   Test principle Place the processed sample between the high-pressure chamber and the low-pressure chamber, and the low-pressure chamber is connected to the gas chromatograph through a quantitative loop. At the set test temperature, use a vacuum pump to evacuate the gas system, and then add a certain pressure of test gas to the upper chamber to form a constant pressure difference between the upper and lower chambers. Under the action of the pressure gradient, the gas penetrates from the high-pressure chamber to the low-pressure chamber through the film. The system injects the gas that penetrates into the low-pressure chamber into the gas chromatography column and separates it into various components, and calculates the gas permeability, gas permeability coefficient and other barrier performance parameters of each component.   Standard GB/T 20042.3，GB/T 20042.6-2011，GB/T 1038.1-2022，ISO 15105-1   Specification Item Technical Parameters Test range 2.0×10-12~3.0×10-7 mol/(m2·s.Pa) Detection system Gas chromatography (GC), TCD detector Test gas Gases such as hydrogen, oxygen, nitrogen, carbon dioxide, carbon monoxide, methane, etc., single component or mixed component Gas pressure 0~300kPa Permeation module temperature control range 15~60℃ Temperature control accuracy ±0.1℃ Permeation area 50.24 cm2 Sample size Φ110 mm Sample thickness ≤2 mm Sample quantity 1 piece Power supply AC 220 V，50 Hz   Features Advanced gas chromatography analysis technology The instrument is equipped with an advanced gas chromatography analysis module and a new microcomputer temperature control system, which can achieve 16-step program temperature rise with high temperature control accuracy; it adopts multi-processor parallel working mode, and can be equipped with a variety of high-performance detectors. The instrument is stable and reliable, equipped with a 7-inch color LCD touch screen and a dedicated workstation, which is convenient to operate and easy to process data.   Fully automatic precision control of permeation module test temperature The permeation module uses semiconductor refrigeration chips to automatically control the temperature in both directions, with higher temperature control accuracy, up to 0.1℃.   Can test the permeability of single gas and mixed gas It can measure the permeability of a single gas and the permeability of different mixed gases at the same time, and has a wide range of uses. In addition to its application in the traditional packaging industry, it has broad application prospects in new energy fields such as hydrogen energy.   Intelligent operating system, global certification Self-developed intelligent operating system, modular graphics, flexible setting of test process parameters, and intuitive and convenient operation. Designed according to the GMP Appendix "Computerized System", it has an audit tracking function and multi-level user authority settings, which can meet the needs of the pharmaceutical industry for data traceability. Personalized test reports are set on demand, supporting data output in multiple formats, electronic signatures, and online submission of audit reports.   Laboratory Intelligent IoT Platform The instrument can be connected to the IoT platform to achieve digital network management. Remote authorization to log in to the IoT platform can achieve functions such as managing experimental data, remote diagnosis and troubleshooting. Customers can download the required instrument information, documents, and operation videos on the platform.

  The coefficient of friction tester GM-4 is a measuring instrument developed and manufactured by the Guangzhou Biaoji R&D team based on various test standards of GB, ISO, ASTM and market demand. The measured friction coefficient determines the smoothness and opening difficulty of the film. and uniformity can be accurately determined, so as to correctly guide the production. It is suitable for measuring the static friction coefficient, dynamic friction coefficient and peel strength of plastic films, composite films, aluminum foils, aluminized films, plates, rubber, ceramics and other materials when sliding.        

Coefficient of friction testers is used to test the coefficient of frictionof plastic film, thin sheet, paper and so on, widely used in packaging industry, film-making companies and packaging material inspection agencies.

Film Heat Shrinkage Tester tests various heat shrinkage properties for the film according to the principle of air heating (air bath). Suitable for heat shrinkable films which produced with polyethylene, ethylene copolymers and their mixtures, such as beverage labels, bottled bundle packaging, sausage shrinkage packaging, outer film of daily chemical products, outer film of cigarette boxes, etc. It is a device that can accurately and quantitatively measure the thermal shrinkage force, cold shrinkage force, shrinkage rate, shrinkage time and other properties of plastic films during thermal shrinkage. The test results have a variety of data, which can evaluate the heat shrinkage performance of the film from different aspects, contribute to the research and development of heat shrinkable films of different materials, ensure the stability of heat shrinkable films performance of various materials, and meet the requirements of various heat shrinkable films in various industries. GBPI checks the key thermal shrinkage properties of film products for you. The traditional oven or oil bath equipment only detects the heat shrinkage rate of the heat shrinkable film, and the test results are relatively limited. Our Film Heat Shrinkage Tester GBK-D1 can evaluate the thermal shrinkage performance of films from various data. It is easy to operate, environmentally friendly, with high data accuracy and more comprehensive test results to meet your requirements.

water vapor permeability analyzer is to test the water vapor transmission rate (WVTR) of films or sheets materials.

GBH-2 multifunctional single-column electronic tensile tester for plastics, films, fibers, rubber sheets, composite materials, tapes, soft packaging materials, paper, non-woven fabrics, medicine package materials, syringes, bottlescovers, rubber plugs and other packaging materials are tested for mechanical properties to meet the needs of different users.

GBB-F1 Heat Seal Tester is to test the temperature, pressure, and time for heat sealing of various film materials. It is applied to quality inspection organizations, drug control institutions, research institutes, packaging, thin film, food companies, pharmaceutical enterprises, personal care industry and so on.