Spout Insert and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

  ZF3600 Full-automatic Total Migration Tester is applied to determinate the dissolution amount of packaging materials in different simulant soaking solutions.  

     

  Infrared method water vapor transmission rate tester W405L is a high-end precision packaging material testing instrument, newly developed and upgraded by GBPI Research and Development Team based on ASTM, GB standard requirements and market demand. It is used to test the water vapor transmission rate of samples under set temperature and humidity conditions. It is suitable for the water vapor transmission rate performance test of films, sheets, papers, packages and various materials in the fields of food, medicine, medical equipment, daily chemistry, photovoltaic electronics, etc.      

Introduction Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry. Main Technical Parameters   Item GB-LGJ-200F Drying chamber Freeze-drying area 2.25m2 Layers of shelf 5+1 Temperature scope of shelf -50℃-+70℃ (no-load) Shelf temperature error ±1℃ (in balance) Shelf spacing 70mm Size of shelf 500mm*900mm Condenser Min. Temperature of condenser ≤-70℃ (no-load) Water-capture capability ＞30Kg Liquid material 22L（thickness 10mm） Defrosting Electric defrosting Final Vacuum degree ≤ 5Pa Style of cooling Fan cooling Main functions Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available.               Technical parameters □ Main configuration   Shelf effective area 2.25 m2 □ Specification   Shelf size 500mm × 900mm   Shelf numbers 5＋1（Radiation layer） Top shelf as temperature compensating plate   Material number plate 10 pcs   Shelf spacing 70 mm   Shelf temperature range -50℃～+70℃ （no-load）   Min. condenser temp. ≤ -70℃  （no-load）   System final vacuum degree ≤ 5Pa □ Basic configuration    Installation Power 13.5KW     ★ This is installed power, not operating power. □ Shape and other parts   Dimension（mm）： About 1200x2100x1700mm, L*W*H   Weight（Kg）：  About 1200   Noise ≤ 80dB   Electrical system Ground protection   Design, production, installation standards According to GMP, GB/T522 6.1-1996   Whole machine test Test, verify data, methods, and equipment support □ Drying chamber components   Shape Rectangular   Roughness of inner wall Ra ≤ 0.6μm   Opening direction Clockwise or anticlockwise (overlooking ,user confirm)   Chamber material AISI 304  stainless steel ◆  Door  material ACRYLIC   Working temperature ≥ 70℃   Thermal insulation material Polyurethane foam □ Shelf components ◆ Shelf material AISI 304  Top and bottom plate thickness 5mm ◆ Shelf structure AISI 304 stainless steel （Patent No. :ZL201020237059.X）   Roughness of shelf Ra ≤ 0.6 μm   Flatness ≤ ±0.5mm / m   Effective shelf size 500mm×900 mm   Amount of shelf 5＋1     Effective area of shelf 2.25m2 ◆ Shelf spacing  70 mm   Temperature decreasing rate +20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil )   Temperature elevating rate -40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) ◆ Shelf lowest temperature ≤ -50℃      (no-load, entrance of silicon oil )   Shelf highest temperature ≥ +70℃    (no-load, entrance of silicon oil )   Shelf temperature error ≤ ±1℃ ≤ ±1℃ ( in balance ) □ Condenser components   Condenser Shape Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting ◆ Condenser material AISI 304   Condenser water capture ≥ 30Kg   Condenser temp. Decreasing +20℃--40℃, within 30 minutes ◆   Condenser Min. temp. ≤ -70℃   Defrosting Electrochemical cream ◆ Thermal insulation material Polyurethane foam □ Refrigeration system   Refrigerator France original imported TECUMSEH full closure compressor ◆ Refrigerant Environmentally friendly refrigerant   Refrigerator number 2 sets   Shelf refrigeration 1 sets (shelf refrigeration at same time, indirect refrigeration)   Condenser refrigeration 1 set (shelf refrigeration at same time, direct refrigeration) ★ World famous devices are used to make sure correct, stable, safe and reliable.   High pressure protection device When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident.   expansion valve DANFOSS（Denmark)   Top cover valve Castel（Italy）   solenoid valve DANFOSS（Denmark）   Oil separator ZOER   High pressure controller DANFOSS（Denmark）   Disacidify filter DANFOSS（Denmark）   Pressure meter LR/REFCO LR/REFCO(Germany/Swiss) oil submerge  pressure meter   Water cooling condenser Well-known brand □ Vacuum system ◆ Double stage rotary vane pump Tan's Vacuum Pump   Quantity 1 set ◆ Vacuum gauge Reborn   Chamber pumping rate Atmosphere→10 Pa ≤30 minutes(in dry condition)   System Maximum vacuum ≤ 5Pa   System leaking rate ≤ 10 Pa·l / sec □ Liquid circulation system ◆   Liquid low viscosity silicon oil ( 25℃, 5cst ) National qualified product   Liquid tubing material AISI 304, welding, heat  keeping ◆ Circulation pump ★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand   Circulation pump quantity 1 set   Heating rate 4kW   Heating control style Solid-state relay ◆ Stainless steel plate heat exchanger Well-known brands   Temperature sensor PT-100 platinum resistance □  Control system ◆ Control style Automatic and manual control ◆ Control system FD-PILOT   Control board SH-HPSC-II   Touch screen MCGS   Intermediate relay CHINT   AC contactor CHINT   Air circuit-breaker CHINT   Wiring terminals: Well-known brands □ Safety protection   Whole machine protection All safety conditions are ready for whole machine, machine can start running.   Operation protection Electrical system have logic interlock, control and protection function   Vacuum pressure Available   Heating system Available   Power cut and supply With safety protection measure   Products protection during sublimation process Heat cutting if vacuum lack   Condenser protection when vacuum pump start Interlock □ Whole machine design   Power 3Ph+N+PE, 380V   Installed power 13.5 KW (this is installed power, not running power)   Whole machine structure Integrated structure (easy for transport and placement)   Whole machine size About  1200x2100x1700mm, L*W*H   Whole machine weight (kg) About 1200   Time of warranty: One year after site acceptance.  

Oxygen transmission rate (OTR) is the measurement of the amount of oxygen gas that passes through a substance over a given period. It is mostly carried out on non-porous materials, where the mode of transport is diffusion, but there are a growing number of applications where the transmission rate also depends on flow through apertures of some description.

1.Perfect combination of the beautiful appearance and the ergonomic structure design; 2.Combined LED light sources with long life and low power consumption, including UV light; 3.Switchable apertures: Φ2/4/8mm, adapt to more samples; 4. Accurately measure reflectance spectrum, CMYK density and Lab value of the sample; 5.High-configuration electronic hardware: 3.5-inch TFT true-color screen, capacitive touch screen, concave grating, 256-pixel dual-array CMOS image sensor, etc.； 6.Two standard observer angles: 2/10, multiple light source modes and color systems; 7.USB mode is widely used. 8.Large-capacity storage space, over 10,000 test data; 9.Especially suitable for process control and quality control of printing plants;10. PC software has powerful function expansion.

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.  

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.