Spout Insert and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

           

  ZF3600 Full-automatic Total Migration Tester is applied to determinate the dissolution amount of packaging materials in different simulant soaking solutions.  

  W401 2.0 water vapor transmission rate tester is designed and manufactured according to GB/T 26253 and ASTM F1249 standards, based on the testing principle of infrared method, it provides wide range and high efficiency water vapor transmission rate test for high, medium and low barrier materials is suitable for water vapor transmission performance testing of films, sheets, paper, packaging and other related materials in the fields of food, medicine, medical equipment, daily chemistry, photovoltaic electronics, etc. It is an ideal configuration instrument for off-line or on-line testing of the barrier properties of packaging materials for production units in the packaging industr

Product Introduction The headspace gas analyzer adopts the destructive puncture detection method and is equipped with high-precision oxygen sensors and carbon dioxide sensors to accurately detect the O2 and CO2 content of hollow packaging containers such as packaging bags, bottles, cans, etc. The analysis of the content of the headspace gas in the packaging can make a reasonable judgment on the product quality, the validity of the shelf life prediction, and the rationality of the packaging design. At the same time, it can also be used as a means of packaging tightness testing. It is a better choice for modified atmosphere preservation (MAP, CAP) packaging, large infusion bottles (bags), residual oxygen in the headspace of prefilled needles, residual oxygen detection in vials, and the results of residual oxygen detection for various food and medicines. Nowadays, the headspace gas analyzer has become an important method to check the quality of packaging design and one of the important methods to verify the product shelf life. Our headspace gas analyzer GB-DK can quickly detect O2 in production lines, warehouses, laboratories and other occasions. And CO2 content to guide production.   Test principle The gas in the sample is drawn into the sensor by a vacuum pump. The sensor outputs the current and voltage signals of the O2 and CO2 (optional) concentration in the gas in the sample in real time. The instrument calculates the content of O2 and CO2 in the gas by obtaining the current and voltage signals output by the sensor. After reaching the end conditions of the experiment, the test stops, and the instrument records the concentration of O2 and CO2 in the measured gas in the sample.   Technical parameter Item Parameter Gas to be Measured O2 (standard configuration) CO2 (optional) Measurement Principle Fluorescence optics infrared absorption Measurement Range 0%～25% (for O2) 0%~100% (for CO2) Measurement Accuracy ±0.2% ±2% Sample Size ≥5 mL (at standard atmospheric pressure) (for O2) ≥20 mL (at standard atmospheric pressure) (for CO2) Dimensions 350 mm (L)×330 mm(W)×200 mm(H) Power Supply 220 VAC±10 % 50Hz/120 VAC±10 % 60 Hz Net Weight 5kg    Features 1.Using high-precision sensors, high accuracy, good stability, long-term operation, long service life. Over-range automatic protection function to avoid damage to important sensors when the instrument fails. 2.The needle/probe safety holster is used to ensure safe testing and fast sampling. 3.Oxygen and carbon dioxide can be detected at the same time, and carbon dioxide gas can be selected for analysis according to different user needs. The sampling volume is at least 3 ml. 4.Built-in operating system, the system is equipped with an ARM control system to control the host through a touch screen (testing equipment and control software are combined into one); at the same time, the system can be expanded, such as connecting to the laboratory LIMS system. 5.The software is designed according to the requirements of the computerized system in the new version of the GMP appendix, and users are divided into multiple levels such as operators and administrators (such as administrators, operators, observers, etc. but not limited to these levels). 6.It has the audit trail function, which can realize the audit trail of the system, project operation, and method to ensure the safety and integrity of the test data. 7.Personalize the test report, set the report module that needs to be displayed, and output the report in PDF mode. The micro printer can print test reports in real time.  

GBD-B Pendulum Impact Tester test the impact resistance of various films, metallic foil and so on, widely used in industrial and mining enterprises, laboratory, scientific research, teaching, inspection agency and so on.

Application It is used for accurate color analysis and transmission; it is used for precision color measurement and quality control in plastic electronics, paint ink, textile and garment printing, printing, ceramics, etc.; it can be used for fluorescence sample measurement.

Water vapor permeability analyzer is used to test water vapor transmission rate (WVTR) of films or sheets materials for flexible packaging.

Introduction AUTO GBM-L2 Dual-Pressure Methods Vacuum Decay Leak Detection Tester adopts the test principle of vacuum decay method/pressure decay to detect micro-leakage of finished packaging. It can be applied to packaging systems composed of vials, ampoules, Leakage detection of pre-filled needles, eye drop bottles, HDPE bottles, infusion bottles/bags and other pharmaceutical packaging, food packaging, and chemical industry packaging.   Test principle The host is connected to a sealed test chamber customized according to the sample. When performing the vacuum decay method test, the instrument evacuates the test chamber, and a pressure difference is formed inside and outside the sample. Under the action of the pressure, the gas/liquid in the sample enters the test chamber through the leak hole. The main engine uses the absolute pressure sensor and the differential pressure sensor to monitor the pressure change in the chamber to judge whether the sample leaks. When performing the pressure decay method test, the instrument fills the test chamber with a predetermined air pressure, and the gas in the test chamber enters the sample through the leak hole. The host uses absolute pressure sensors and differential pressure sensors to monitor the pressure changes in the chamber to determine whether the sample is leaking.   Standard ASTM F2338-2009(2013),  YY-T 0681.18-2020,  USP<1207.2>, ASTM F2095   Specification Item Parameters Absolute Pressure Testing Range (0 - 300) kPa Differential Pressure Testing Range (-2 - 2) kPa Detection Sensitivity 1 - 3 μm Balancing/Testing Time 1 - 3600 s Vacuum Purge Time 1 - 3600 s Set Flow Rate 0 - 3 mL/min Testing System Dual Sensor Technology/Dual Cycle Testing Testing Chamber Customized according to the sample Applicable Products Vials, Ampoules, Prefilled Syringes, Infusion Bottles/Bags, etc. Detection Principle Vacuum Decay Method/Pressure Decay Method Dimensions of the Main Unit 495 mm455 mm280 mm Ambient Temperature 20℃ - 25℃ Relative Humidity 40% - 60% Working Power Supply AC 220V, 50HZ   Features u Dual-Pressure Methods, to help solve testing difficulties The double combination of vacuum decay method and pressure decay method solves the problem of easy misjudgment and false negative for freeze-dried powder injections containing vacuum in the bottle using a single vacuum decay method. Based on dual-sensor and dual-circulation system technology, high-quality absolute pressure sensor and differential pressure sensor, with an accuracy of 0.1% FS, can effectively detect large and small leaks, accurately calculate the leak hole diameter, and give a pass or fail judgment.   The instrument has low sensitivity and good test repeatability For rigid samples, the detection sensitivity is as low as 1 μm, and the test repeatability is as low as 0.8%. The instrument has stable performance, low noise and good repeatability. u Imported brand accessories, excellent performance Imported brand vacuum pump, pumping rate up to 3 L/s, noise as low as 50 DB, high ultimate vacuum, convenient oil level detection and replacement. The imported gas mass flow controller can simulate micro-leaks arbitrarily, with a resolution of 0.001 mL/min, which provides a reliable guarantee for the method verification of instrument sensitivity. u Large size touch screen, intelligent operation Color 7-inch touch screen, clear view, sensitive touch, easy to operate. Equipped with a micro-printer, USB data interface, and supports PC software measurement and control operation. The test software is designed according to the GMP appendix "Computerized System". It has an audit trail function and multi-level authority settings for users, which can meet the needs of the pharmaceutical industry for data traceability. u Personalized customization to meet the needs of different samples For different test samples, it supports customization of suitable test chambers to meet the needs of different tests. For the same type of samples, it supports customized nesting mode, which can realize the sharing of a test chamber for samples of various specifications.   Application       Freeze-dried powder injection Injection Prefill needle       Eye drops Plastic Ampoule BFS Infusion bags   Factory configuration Standard Host machine, vacuum pump, test chamber and 3 sets of yin and yang control (customized as required), 11-inch touch panel, professional software (GMP) Optional Imported gas flow meters, air compressors, printers, calibration certificates