Spout Insert and Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

Product Introduction This professional machine is designed for automatic tube insertion and heat-sealing of straws and bags. It is suitable for straws of various diameters, lengths, and models, making it the preferred automated equipment for packaging bags such as laundry detergent spout side bags, beverage/juice spout bags, oil/grease spout bags, and inclined-mouth outdoor foldable water bags. It can be customized to connect with filling production lines.

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

1 Function Ozone in the atmosphere is very little, while it’s a major factor in rubber cracking, the product simulate and enhance atmospheric ozone condition to study the role of ozone on the rubber, and to rapid identificate and evaluate rubber resistance for ozone aging and anti-ozone agent protection. According to“GB / T7762-2003 Test Method for Static Tensile Test of Ozone Resistance Cured Rubber or Thermoplastic Rubber”,“GB / T2951.21-2008 General Test Method for Insulation and Sheathing Material of Cable”,“GB / T 11206-2009 Rubber Aging test surface cracking method”, and other relevant standards of the test method. 2.1 Structure  All-in-one machine 2.2 Material a) Inner chamber: SUS304 stainless steel plate b) External chamber: SUS304 stainless steel plate or baking finish. Insulation: rigid polyurethane foam + aluminum insulation cotton with double protection. 2.3 Machine door a) Single door, open from left. b) Window frame / door frame with two silicone rubber seal and anti-condensation heating device. c)With observation window (W220xH250mm), lights above the window and door.  2.4 Requirements for sample holder (for dynamic-type only)       a)At both ends of the sample to be fixed with a clamp under the required elongation, the longitudinal direction of the specimen shall be substantially parallel to the direction of air flow when in contact with ozonized air. b) Clamps shall be made of a material (eg aluminum) which does not readily decompose ozone. c) Allow the sample to rotate at a speed between (20 ^ -25) mm / s, in a plane perpendicular to the dry gas flow, with each sample moving continuously along the same path. d) The time of one revolution of the same specimen is (8 ^ -12) min. The scanning area of the specimen shall be at least 40% of the effective area of the test chamber. Specimen preparation shall conform to the provisions of GB / T 9865.1. The test specimen is preferably cut from the new test piece and, if desired, may be cut from the finished product. At least 3 specimens shall be required for per test condition. The standard length of the specimen is not less than 10mm, and thickness not less than 0.2mm. The length of specimen between the two ends of the clamp before drawing is not less than 40mm. 3 Control panel a) Controller display b) Power switch c) Fault alarm d)Wavelength switch e)light switch button 4 Enclosure configuration a) With a stainless steel SUS # 304 shelf turntable b) One φ50mm lead hole:, and with a hole cover and silicone rubber plug. c) Move casters 4 pcs d) Horizontal mounting brackets 4 pcs e) There is a drainage hole in the back of the machine to facilitate the drainage of condensate; (8mm in diameter) Three-phase five-wire cable (four-core cable + protective grounding wire) 1 pc, (three meters long).

  1. FunFunction Salt spray test chamber is used for the quality inspection and corrosion resistance test of a variety of materials, including metal plating, metal, electronic components, chemical coatings, paint, automobiles, motorcycles, metal ware, screws, springs, magnetic materials, organic and inorganic coating, anodizing, anti-rust oil industry etc. after the surface treatment.   1. ecGTechnical parameters   1. MODEL GB-OSH-60 2. Temperature inside chamber 35℃±1℃/ 50℃±1℃ 3. Temperature of pressure barrel 47℃±1℃/ 63℃±1℃  4. Inner size W600 x H400 x D450mm   5. External size W1080 x H1080 x D650mm 6. Temperature Uniformity ≤±2℃ 7. Uniformity Fluctuation ≤±0.5℃ 8. Salt fog settlement 1～2ml/h.80cm2 9. Compressed air pressure 1.00±0.01kgf/cm² 10. Spray mode Continuous or intermittent spray optional 11. Power supply AC  220V   50Hz   1.5KW a)  Temp. range: RT+10℃ ~ 55℃ （temperature up to 50C, thickening PVC or PP material is recommended ） b) Humid. range: ≥93%R.H c) Controller time shown: 9.9s~9990hrs d) Timer: 0~9999hrs. e) Testing method: Neutral salt spray test (NSS test), acetic acid salt spray test (AASS test), salt spray test (SS test), copper accelerated acetic acid salt spray test method for salt spray test (CASS test) and so on; (For CASS test, we recommend the PP material chamber with high temperature resistance) f) Specimen holder: It can meet the tilt test at 15 ℃ ~ 30 ℃ (two layers)； g) Air compressor: V-0.013/12.5(Customer provided); discharge pressure:1.25M; flow amount: 0.13m3/min   1. MMMaterial of machine body a) Salt spray chamber adopts the quality PVC reinforced hard plastic plate, the surface is smooth and anti-aging, anti-corrosion; b) Without any FRP material produced on the surface because of discoloration fibrosis. Plastic structure of the chamber is better to meet strong acid salt spray test under long-term without any damage. c) Cover is imported transparent impact-resistant plate which is convenient to test specimen when test, that can cover and the box with a water seal to prevent leakage of salt spray.   2. AccAccording to CSN, JIS, ASTM standards, can be set to constant temperature control: (a) Brine spray test: NSS (neutral); · Temp. inside chamber: 35 ℃ ± 1 ℃ · Pressure air bucket: 47 ℃ ± 1 ℃ (b) Corrosion resistance test: CASS (copper acceleration), AASS (acid) · Temp. inside chamber: 50 ° C ± 1 ° C · Pressure air bucket: 63 ℃ ± 1 ℃   3. Watwatering system. It adopts the auto watering system, supply water when lack of water. 4. HeaHeating system Test temperature inside the cabinets is heated humidification water jacket, the heater adopts advanced titanium protective tube, built-in nickel-chromium alloy infrared heater core. Heating up fast, uniform temperature distribution; and saves about one half of the power compared to FRP tank jacketed heating. 5. ExeExecutive standard GB/T 2423.17 Basic test procedures for electric and electronic products Ka"- salt spray test methods; GB/T 10125 Corrosion tests in artificial atmospheres – salt spray tests; ASTM B368 Test Method for Copper-Accelerated Acetic Acid-Salt Spray (Fog) Testing (CASS Test); JIS Z2371-2000 Methods of salt spray testing etc. ISO 9227 Corrosion tests in artificial atmospheres (Note: 2 collection device is required, bigger models than ZH-SH-90 (270L) is required; In some versions, it specifies over 400liters is necessary)  ASTM B117-18 Standard Practice for Operating Salt Spray (Fog) Apparatus (Note: 2 collection device is required, bigger models than ZH-SH-90 is required )  

Didital thickness tester is used to make thickness measuring or comparative measuring of plastic film, thin sheet, paper and so on.

A533 water vapor permeability analyzer is to test the water vapor transmission rate (WVTR) of films or sheets materials.

GBDA-120 Compost Degradation Tester is designed in full compliance with standards such as ISO14855-1 and ASTM D5338. The mass of carbon dioxide released during biodegradation can be detected automatically, and the biodegradation percentage of degradable materials can be determined.  

Product introduction The GTR-10H gas permeation analysis system consists of a differential pressure permeation device and a gas chromatograph. It can test and analyze the gas permeability of various single-component gases and mixed gases, and can accurately calculate the permeability, permeability coefficient and other parameters of each component gas. The test gas has a wide range of types and high accuracy, and is suitable for gas permeation testing in the fields of fuel cell proton exchange membrane gas permeability testing, hydrogen permeation of hydrogen storage materials, gas density of bipolar plate materials, and natural gas storage materials.   Test principle Place the processed sample between the high-pressure chamber and the low-pressure chamber, and the low-pressure chamber is connected to the gas chromatograph through a quantitative loop. At the set test temperature, use a vacuum pump to evacuate the gas system, and then add a certain pressure of test gas to the upper chamber to form a constant pressure difference between the upper and lower chambers. Under the action of the pressure gradient, the gas penetrates from the high-pressure chamber to the low-pressure chamber through the film. The system injects the gas that penetrates into the low-pressure chamber into the gas chromatography column and separates it into various components, and calculates the gas permeability, gas permeability coefficient and other barrier performance parameters of each component.   Standard GB/T 20042.3，GB/T 20042.6-2011，GB/T 1038.1-2022，ISO 15105-1   Specification Item Technical Parameters Test range 2.0×10-12~3.0×10-7 mol/(m2·s.Pa) Detection system Gas chromatography (GC), TCD detector Test gas Gases such as hydrogen, oxygen, nitrogen, carbon dioxide, carbon monoxide, methane, etc., single component or mixed component Gas pressure 0~300kPa Permeation module temperature control range 15~60℃ Temperature control accuracy ±0.1℃ Permeation area 50.24 cm2 Sample size Φ110 mm Sample thickness ≤2 mm Sample quantity 1 piece Power supply AC 220 V，50 Hz   Features Advanced gas chromatography analysis technology The instrument is equipped with an advanced gas chromatography analysis module and a new microcomputer temperature control system, which can achieve 16-step program temperature rise with high temperature control accuracy; it adopts multi-processor parallel working mode, and can be equipped with a variety of high-performance detectors. The instrument is stable and reliable, equipped with a 7-inch color LCD touch screen and a dedicated workstation, which is convenient to operate and easy to process data.   Fully automatic precision control of permeation module test temperature The permeation module uses semiconductor refrigeration chips to automatically control the temperature in both directions, with higher temperature control accuracy, up to 0.1℃.   Can test the permeability of single gas and mixed gas It can measure the permeability of a single gas and the permeability of different mixed gases at the same time, and has a wide range of uses. In addition to its application in the traditional packaging industry, it has broad application prospects in new energy fields such as hydrogen energy.   Intelligent operating system, global certification Self-developed intelligent operating system, modular graphics, flexible setting of test process parameters, and intuitive and convenient operation. Designed according to the GMP Appendix "Computerized System", it has an audit tracking function and multi-level user authority settings, which can meet the needs of the pharmaceutical industry for data traceability. Personalized test reports are set on demand, supporting data output in multiple formats, electronic signatures, and online submission of audit reports.   Laboratory Intelligent IoT Platform The instrument can be connected to the IoT platform to achieve digital network management. Remote authorization to log in to the IoT platform can achieve functions such as managing experimental data, remote diagnosis and troubleshooting. Customers can download the required instrument information, documents, and operation videos on the platform.

Accelerated weathering tests are performed on materials by simulating ultraviolet radiation and condensation in natural sunlight to obtain results on material weathering resistance. It can simulate environmental conditions such as ultraviolet, rain, high temperature, high humidity, condensation, and darkness in natural climates. By reproducing these conditions, it can be combined into a cycle and allowed to automatically complete the cycle as required.