Full-automatic Total Migration Tester -AUTO ZF1800G
AUTO ZF1800G Total Migration & Non-Volatile Residue Tester
Full-automatic Evaporation Residue & Loss on Drying Analyzer for Pharmaceutical, Food Contact, Chemical & Water Quality Testing
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Introduction
The AUTO ZF1800G Total Migration & Non-Volatile Residue Tester adopts an integrated system design of water bath evaporation, heating drying, cooling and constant-weight weighing. The whole test process runs fully automatically without manual operation. It is suitable for total migration (non-volatile residue, evaporation residue) tests in purified water, pharmaceutical packaging materials, food contact materials, cigarette tipping paper, chemical reagents and other fields. It can also be used for moisture content and loss on drying of solid samples, as well as total dissolved solids testing in water quality inspection.
Test Principle
Transfer the test solution into the solvent dish of the automatic feeding system. The empty dish is heated, cooled and weighed according to the set temperature. Repeat the steps until the constant weight is reached. The solution is evaporated to dryness in a water bath below the boiling point of the immersion liquid. The chamber is heated to 105℃ for drying and then cooled. After the evaporating dish is cooled, the balance judges the constant weight, and the experiment ends once the constant weight requirement of the test item is satisfied.
Compliance Standards
Purified Water: Purified Water in Chinese Pharmacopoeia Volume II, EP9.0 WATER, PURIFIED
Pharmaceutical Packaging: Non-volatile residue item in extractables test of National Pharmaceutical Packaging Material Standard
Food Contact Materials: GB 31604.8-2016, EN 1186-3:2002 method A, Standards and Specifications for Utensils, Containers and Packages of Korea Ministry of Health and Welfare chapter IV 2-8
Cigarette Tipping Paper: YQ/T 59-2015
Baijiu: GB/T 10345-2022 Method of Analysis for Baijiu
Chemical Reagents: GB/T 9740-2008, ISO 759
Water Quality: GB 8538-2016, DZT0064.9-2021, GB/T 14415-2007, GB/T 5750.4-2006
Solid Samples: Extractables and Loss on Drying in Chinese Pharmacopoeia Volume IV, USP40-NF35<921> WATER DETERMINATION
Specifications
Item
Technical Parameters
Measuring Range
0 g ~ 80 g
Balance Resolution
0.1 mg
Balance Weighing Range
0 g ~ 220 g
Constant Weight Tolerance
0.3 mg, adjustable
Water Bath Temperature Range
Ambient ~ 100℃
Oven Temperature Range
Ambient ~ 125℃
Temperature Control Accuracy
±0.5℃
Number of Sample Positions
18
Evaporating Dish Volume
200 mL
Gas Port Size
Φ8 mm
Overall Dimension
1200 mm(L) × 850 mm(W) × 1335 mm(H)
Power Supply
220V,50Hz
Rated Power
7000 W
Operation System
Windows 10 Pro 64-bit
Features
Dual-temperature Integrated Control System, Upgraded Automation
Integrated workflow of water bath evaporation, drying, cooling and constant weight for automatic, efficient and precise testing. Adopts automatic feeding mechanism controlled by pneumatic valve with residual volume less than 0.1 mL, no waiting or manual attendance required. Built-in water bath with liquid level sensor for automatic water level detection, water filling, draining and temperature control.
High-precision Imported Balances with Isolation Protection
Equipped with 2 high-precision imported balances, constant weight of 0.3 mg can be achieved after two drying cycles. Balances are installed in a stable shield with water-circulation interlayer to keep stable temperature and humidity during weighing.
High Throughput & Wide Compatibility
18 independent test stations with separate data output to meet high-throughput testing needs. Compatible with purified water, n-hexane, ethanol, acetic acid, chloroform and other organic solvents.
Cooling & Recovery System for Efficient Solvent Recycling
Built-in circulating water cooling pump maintains low chamber temperature. Eco-friendly, cooling down to room temperature within 30 min. Equipped with solvent recovery bottle, solvent recovery rate over 90%.
Intelligent Operating System, Global Compliance
Real-time display of weighing data, temperature and humidity curves; data is automatically saved for query. Designed in accordance with GMP annex for computerized systems, flexible parameter setting for different standards. Audit trail function for full data traceability, user permission management available. Supports multiple data output formats, electronic signature and online report approval.
Laboratory Intelligent IoT Platform
The instrument can connect to the IoT platform for network digital management. Authorized users can remotely log into the IoT platform, access the instrument software interface, manage test data and perform remote fault diagnosis.
Application
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Application Field
Description
Purified Water
Suitable for testing the non-volatile content of purified water and sterile water for injection in the pharmaceutical industry.
Pharmaceutical Packaging Materials
Suitable for the test of non-volatile matter items in the dissolution test of plastic and rubber pharmaceutical packaging materials.
Food Packaging Materials
Suitable for various food utensils, containers and food packaging films, cans or other various food tools, pipes and other products made of polyethylene, polystyrene, polypropylene, perchlorinated vinyl resin as raw materials in different food simulants. Determination of total migration after immersion.
Cigarette Pack Materials
Suitable for total migration test of cigarette tipping paper soaking solution.
Chemical Reagent
Suitable for the evaporation residue test of chemical reagents, such as ethanol, acetic acid, n-hexane, chloroform and other organic solvents whose boiling point is lower than 100℃.
Domestic Water and Drinking Water, Industrial Water, Sewage
Suitable for the total dissolved solids test of drinking water, drinking natural mineral water, groundwater, drinking water, swimming pool water, urban sewage, industrial boiler water, etc.
Solid Samples, Pharmaceutical Particles
Suitable for loss on drying, dry content or moisture testing of solid samples, such as hollow capsules, noncrystalline cellulose and other pharmaceuticals or other solid particles.
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