Single-Channel Linear Mode Corner-Spout Sealing Machine

Introduction   The fully automatic two-station turntable spout sealing machine is a machine specially used for automatic sleeve and heat sealing of spouts and pouches. It is suitable for spouts of various calibers, lengths and models. It is the preferred automation equipment for spout stand-up pouches for beverage packaging, suckable jellies, condiments and daily chemical products (laundry detergent, skin care products), etc. It can be customized to connect to the filling production line.   Specification Item Technical parameters Pouch type Stand-up pouch, three-side sealed pouch, accordion pouch, special-shaped pouch Material type Pouch: inner layer PE, inner layer PP Spout: PE, PP Product Specifications Pouch dimensions (center seal): 100~180 mm (length), 70~120 mm (width), seal length: 60~120 mm (slant seal): 135-180 mm (length), 70-100 mm (width), seal length: 60~120 mm Spout dimensions: 8.5 mm (standard), 10 mm, 14 mm, 16 mm, etc. Working speed Max80- 90 pcs/min Position accuracy ≤±0.5 mm Heat sealing system A total of 6 groups, including 1 preheating group, 4 heat sealing groups, and 1 cooling group Temperature control module 3 groups (8-channel modules), accuracy ±0.1℃ Heating temperature Room temperature ~300℃ Power supply 380V/50Hz   12KW Gas source 0.6~0.8MPa，600L/min Overall dimensions 3428 x 2525 x 2241mm (Length x Width x Height) Equipment weight 2400 Kg     Features l The sealing equipment features a two-station design, with fully automated operation of preheating, bagging, tube filling, and heat sealing processes.   l It utilizes PLC control and intelligent parameter setting, allowing for quick parameter adjustments based on different pouch types and spouts, simplifying operation.   l It employs imported temperature control modules and pneumatic components from SMC, Festo, and Airtac, ensuring reliable quality.   l It adopts a step-by-step heating and final cooling sealing process, resulting in excellent sealing performance.   l It features automatic fault detection, automatic alarm, automatic stop, and automatic fault diagnosis and display.   l The equipment is lightweight, occupies a small area, and boasts stable performance.   l All major components are made of aluminum alloy and stainless steel, meeting the environmental hygiene requirements of food and pharmaceutical GMP.    

    Working Principle The spouts go through the hopper and the vibrating feeding tray to the ready position, and is pushed by the spouts to hang on the spouts bracket and rotate with the rotating disc to the pouch processing station. After taking the pouch and turning it over, the pouch to be processed is put on the pouch  fixture on the spout (located directly above the spout holder), the pouch and the spouts are moved together with the turntable to the heat-sealing station for heat-sealing, and the front and rear heat-sealing knives are closed for heat-sealing treatment. The good pouch is pushed by the push-out mechanism to the finished bag storage section for storage. The untreated waste bags are automatically removed with the movement of the turntable to the waste bag rejection port. Technical Specifications Item Technical Parameters Overall Dimensions 2400 x 2200 x 2000 mm (Length x Width x Height) Packaging Types Stand-up Pouches, 3-Side Seal Pouches, Gusseted Bags, Special-Shaped Bags Material Types Pouches: Inner Layer PE, Inner Layer PP Tubes: PE, PP Product Specifications Bag Length: 80~190 mm (L), 70~120 mm (W) Sealing Length: 60~120 mm Straw Sizes: 8.5 mm, 10 mm, 14 mm, 16 mm, etc. Working Speed 80-90 pcs/min Positioning Accuracy ≤0.5 mm Sealing Tools Total 6 groups: 1 Preheating, 4 Heat-Sealing, 1 Cooling Temperature Control Modules 18 groups, Accuracy ±0.1℃ Heating Temperature 0~300℃ Power Supply 380V/50Hz, 11KW Air Supply 0.6~0.8MPa, 2000L/H Equipment Weight 2100 Kg Application Field   Jelly spout bag Soy milk spout bag Toiletries spout bag Puree bag Special-shaped nozzle bag Folding outdoor hydration bag     GBPI Spout Sealing Machine Adopt Advanced System ♦  Spout Sealing Machineconsists of spout delivery system, bag delivery system, heat sealing system, bag collecting system, central control system and base.♦  The spout delivery system consists of chutes, vibrating disks and lead rails. The photoelectric sensors can induce the spouts to control the charging action.♦  The bag delivery system utilizes the pneumatic sucker.The delivery and sealing system have double positions, which doubls the efficiency.♦  The heat sealing system includes a big turntable, heat sealing blades and workstations. There are 6 sets of heat sealing blades: 1set for preheating, 4 for heat sealing and 1for cooling.♦  The workstations are adjustable for bags of different sizes. Customers can order diverse sealing blades for spouts of various types. ♦  Every sealing blade has an independent temperature controller,and runs and debugs independently.♦  The bag collecting system consists of finished products collecting table and waste product recycling table. Photoelectricity sensor and pneumatic control makes the manufacturing process truly automatic.♦  The control panel deploys a touch screen, on which all kinds of parameters can be set, and working status in real time such as complete amount, time, success rate and failure rate can be show. ♦  Other parts: 12 temperature control meter, 18 pressure gages, and 2~4 emergency stop buttons (1 button on each side of the machine). ♦  The base is easy to dismantle, transport and assemble.   Product Fectures 1. Fully automatic; a single set of machine needs only one operator, and the operator just needs to load enough spouts and bags at intervals. 2. Adopting round disc structure, the equipment occupies small space. 3. All the components are made of aluminum and stainless steel, and meet the hygienic and quality requirements of food, pharmaceutical, environmental and industries.  4. Easy to use with precise control; runs stably and works long hours continuously. 5. Adopts imported temperature control module, SMC pneumatic component, Omron PLC control unit to insure the quality, performance, and life of the machine. 6. Automatically detects faults, gives alarms, stops, diagnoses and show where the fault is. Main Components and Their Brands No. Name Brand 1 Servo motor   Made in China 2 Frequency transformer Omron 3 PLC Omron 4 Magnetic switch SMC 5 Photoelectric switch  KEYENCE/Omron 6 Pneumatic component SMC/AIRTAC 7 Temperature control module Omron 8 Splitter  DEX 9 LCD touch screen Omron   Configuration No. Name Quantity 1 Spout sealing machine 1 set 2 Vibrating disk  2 sets 3 Sealing blade  6 sets 4 Bag putting rack 1 set 5 Bag collecting rack 1 set 6 Installation tools 1 set 7 Spefication (User Manual) 1 set   Machine Production Working Samples GF1600-BSpout Sealing Machineis a fully automatic system consists of heat sealing system, spout input system, and bag input system, bag output system, and central control system mounted on single base frame from module. All systems are equipped with electronic sensors and relays to work cordially for efficient and quality manufacturing of packaging bags.  

Product introduction Fully automatic dual-channel linear type corner-spout sealing machine is professionally used for automatic casing and heat sealing of spouts and pouches. It is suitable for spouts of various diameters, lengths and models. As preferred automation equipment for corner spout packaging pouches, it is widely use in packaging of Laundry detergent, beverage, oil, edible oil, outdoor folding water pouches, etc. It can be customized to connect to the filling production line.

Product introduction The automatic three-station rotary mode spout sealing machine is specially designed for automatic sleeving and heat sealing of straws and bags. It is suitable for straws of various calibers, lengths and models, and is the preferred automated equipment for spouted stand-up pouches in beverage packaging, drinkable jelly, condiments, and daily chemical products (laundry detergent, skin care products, etc.). It can be customized to connect with filling production lines.

Accelerated weathering tests are performed on materials by simulating ultraviolet radiation and condensation in natural sunlight to obtain results on material weathering resistance. It can simulate environmental conditions such as ultraviolet, rain, high temperature, high humidity, condensation, and darkness in natural climates. By reproducing these conditions, it can be combined into a cycle and allowed to automatically complete the cycle as required.

Test Principle Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

Y110 Oxygen Permeability Analyzer to test the oxygen transmission rate (OTR) of films or sheets materials.

GC9802-K Face Mask Ethylene Oxide (EO) Residuals Testing Gas Chromatography has a reasonable structure, stable and reliable performance, simple operation and convenient maintenance. Can be widely used in petroleum, chemical industry, pesticides, medicine and health, commodity inspection, environmental protection, universities and other production and scientific research departments. It can be used to detect ethylene oxide and other organic solvents. Detects purity or content of a single solvent

Oxygen transmission rate (OTR) is the measurement of the amount of oxygen gas that passes through a substance over a given period. It is mostly carried out on non-porous materials, where the mode of transport is diffusion, but there are a growing number of applications where the transmission rate also depends on flow through apertures of some description.

  Introduction Battery Diaphragm Gas Permeability Tester N600E is designed and developed according to GB/T 36363-2018 and other standards. It adopts the test principle of differential pressure method and is professionally used for testing the air permeability of battery separators, breathable membranes and related polymer materials. Test principle In the environment of test temperature, humidity and normal pressure, under the pressure of 1.21kPa applied by the test instrument, the time required for 100mL air to pass through the diaphragm with an area of 6.45 cm2.   Standard ISO 5636-5, TAPPI T460, GB/T 36363 Specification Test range 60~12000 s/100mL Resolution 0.1 s/100mL Pressure range 0~3 KPa Pressure resolution 0.001 kPa Test area 6.45cm2 Sample size ＞50 mm×50 mm Instrument Size 450 mm×400 mm×300 mm Power 100W Power supply 110~250 VAC, 50~60 Hz   Features     The pressure difference of the instrument is adjustable in the range of 0~3 kPa, with an accuracy of 0.001 kPa, which fully meets the test pressure difference requirements of different methods;     The instrument supports s/100mL and um/(Pa.s) multi-unit display.     The test range can be customized according to different sample requirements.     The host is equipped with a color touch screen, no need for an external computer, and the air permeability of the sample can be observed in real time; Built-in micro-printer, which can print test report in real time; Application   Lithium Ion Battery Polyolefin separator for lithium ion battery, coated polyolefin separator for lithium ion battery or separator for lithium ion battery using other materials  

Product Brief The N600C Carbon Paper Air Permeability Rate Tester is designed and developed in accordance with GB/T 20042.7-2014. Adopting the differential pressure method as its testing principle, it is professionally used for measuring the air permeability rate of various types of carbon paper for proton exchange membrane fuel cells (PEMFC). Testing Principle Based on the differential pressure method, the sample is placed between two fixtures, forming a constant differential pressure on both sides of the sample. Driven by the differential pressure, gas flows from the high-pressure side through the sample to the low-pressure side. The air permeability rate of the carbon paper is calculated based on the transmission flow rate, sample thickness, test area, and test differential pressure. Executed Standards GB/T 20042.7-2014 Technical Parameters Item Technical Parameters Test Range 0~200,000 mL·mm/(cm²·h·mmHg)0~14,701 mL·mm/(cm²·hr·mmAq) Resolution 0.1 mL·mm/(cm²·h·mmHg)0.1 mL·mm/(cm²·hr·mmAq) Pressure Range 0~500 Pa (other ranges available upon request) Pressure Resolution 0.1 Pa Pressure Accuracy 0.1% FS (Full Scale) Flow Range 0~50 L/min (other ranges available upon request) Flow Resolution 1 mL/min Flow Accuracy 1% FS (Full Scale) Test Area 16 cm² Instrument Dimensions 410 mm×295 mm×365 mm Power 100 W Power Supply 110~250 VAC, 50~60 Hz Product Features • The instrument's differential pressure is adjustable within the range of 0~500 Pa, with an accuracy of 0.1% FS, fully meeting the test pressure requirements of different samples;• The test range can be customized according to different sample requirements;• Arbitrary pressure adjustment, fully automatic operation, and automatic measurement and calculation of results;• Equipped with a color touch screen, no external computer required;• Built-in micro-printer for real-time printing of test reports;• The upper computer software is designed in accordance with the new GMP Appendix "Computerized Systems", supporting functions such as hierarchical permission management, audit trail, and electronic signature (optional).  

The pressure resistance tester GBN200Z is a precision equipment developed and manufactured by GBPI R&D team based on the requirements of GB and other standards and market demand, which is professionally used to test the pressure resistance performance and burst strength of various packaging bags. It is used in quality inspection, drug testing, scientific research, packaging, film, food, pharmaceutical, daily chemical and other industries.