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ZM-100 inverted pressure sterilized boiler

ZM-100 Inverted pressure sterilizer boiler is used for sterilization and high temperature test of packaging materials (including adhesives and printing ink) in the industries of packaging, plastic films, food, medical units, inspection agency, research institute etc.




  • Brand:

    GBPI
  • Item NO.:

    ZM-100
  • Payment:

    100%TT
  • Product Origin:

    China
  • Shipping Port:

    Guangzhou
  • Lead Time:

    30days
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Product Detail

ZM-100 Inverted Pressure Sterilizer Boiler

I. Function & Application:

ZM-100 Inverted pressuresterilizer boileris used for sterilization and high temperature test of packaging materials (including adhesives and printing ink) in the industries of packaging, plastic films, food, medical units, inspection agency, research institute etc. 


II. Standards

GB 150.1-2011, GB/T 10004-2008, GB 4793.4-2001, YY1007-2005.


III. Specifications


Item

Technical Parameters

Disinfection bucket specification

φ400mmH 500mm

External Specifications

600×500×1150mm

Storage bucket volume

50L

work pressure

0~0.22Mpa(Saturated vapor pressure)

self-control pressure

0.23MPa

Water pressure

≥0.32 Mpa

Back pressure

0.14~0.165 Mpa

Sterilization temperature

100~135

Time setting range

1min(分钟) 99.59min(分钟)

Working power

AC220V  50Hz

Power

4.5kw±10%

Weight

85Kg



IV.Working principle

Counter-pressure method: During the cooling process after sterilization of tested items (bags), the temperature inside the bag remains higher than outside the bag in the tank, and this can cause pressure difference and make the bag burst. To prevent the bursting, we can inject balancing pressure (counter-pressure) air during the cooling process to keep pressure in the tank and eliminate the pressure difference while temperature decreases gradually.


V.Features

1.Automatic rising temperature, automatic keeping temperature, automatic timing;

2.Inverted Pressure Sterilized function;

3.Unique chamber design can thoroughly sterilize items; Counter-pressure method can prevent sample bags from wrinkling or breaking.

4.Water shower cooling and air cooling, with high efficiency and good effect, fast heating and cooling.

5.Control of water level, time and temperature; multiple safety protection against water shortage and over temperature, and auto power off.

6.Five grades of safe measures, efficient and reliable.




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Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size:25 cm W × 30 cm H;equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant:Environmental R404a; Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220(±10%)V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    
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