Barrier Film Water Vapor Transmission Rate Testing Service

This product is based on the testing principle of the Coulometric Sensor Method testing Oxygen and is designed and manufactured with reference to ASTM D3985, GB/T 19789 and other standards. Adopting high-precision imported oxygen sensor, high test accuracy, it is suitable for oxygen transmission performance testing of films, sheets, paper, packaging and related materials in the fields of food, medicine, medical equipment, daily chemicals, photovoltaic electronics, etc., and provides a wide range and high-efficiency oxygen transmission rate detection for high, medium and low oxygen barrier materials.

   

Product Introduction The N500A 2.0 Gas Permeability Tester is a high - precision experimental testing equipment that integrates machinery, electronics, and software. It is suitable for testing the gas barrier properties of plastic films, composite films, sheets, metal foils, etc., as well as the gas permeability testing of packaging containers such as plastic, rubber, paper - based bottles, bags, cans, and boxes.  

Heat Seal Analyzer widely used in industries of plastic films, food, pharmaceuticals, inspection agency, research institute and so on,it is to test the temperature, pressure, and time for heat sealing of various film materials.

N500 Gas Permeability Analyzer to test the gas (O2, N2, CO2 etc) transmission rate (GTR) of packaging materials, films and sheets materials

  1.Profile Xenon lamp aging test chamber simulates the full spectrum lamp with Xenon arc lamp to reappear the destructive wave. It serves for the environmental simulation and accelerated test for research and development, product development and quality control. Besides, the chamber also applies to the choice of new material, weathering test after composition of material and improvement for the current material. It simulate different environment, and show the material changes under the explosion of sunlight.   The chamber meets the standard: GB/T16585-1996 , GB14522-93 , GB/T16422.3-97, ASTM D2565 and so on. The Chamber is to determine the color fastness, aging resistance of textiles, plastics, coatings, rubber products or other materials by objecting to the simulated conditions of nature weather (sun, rain, temperature and humidity, etc.).     Technical parameters   2.Material of construction u Full spectrum lamp u Optional filter system u Water spraying function u Humidity control u Temp. control system in the chamber u Sample fixed hold of irregular shape u USA imported xenon arc lamp u Easy installation and operation, seldom daily maintainance. u Service life time deepens on the irradiance level, usually 1600hrs. It’s easy to replace the lamp, with filter of long service life time to ensure the necessary spectrum. 3.Technical parameters Model No., equipment name GB-OXD-15P Xenon aging test chamber Interior sizes   W500×D500×H600mm  Exterior sizes W1050×D1050×H1750mm (or so) Temperature range 0℃～80℃ Controller imported programmable 7inch touch screen Machine components material inner and outer 304# stainless steel Sample holder Aluminum alloy frame base Protection device residual-current circuit breaker (RCCB) to control the warning for loop overload, thermal protection and water shortage protection. Temp. deflection ±2℃  (without lighting) Humidity range 30％～98％R.H Humid. deflection ±2.5%R.H(Humid.≥75%R.H); ±3%R.H(Humid.≤75%R.H) without lighting Light source imported full spectrum xenon arc lamp(average useful life 1600hrs) Raining time 1～9999min (adjustable) Raining period 1～240min, interval（cut）adjustable lamp power Test period for Temp., irradiation, condensation, spray can be adjustable Lamp 1.8KW Wave length range 290-800nm heating power (or so) 4.0KW humidification (or so) 2.0KW Light irradiance 1200w/m2 Distance between arc center and sample holder: 350～380mm Revolving speed of sample holder ≥1r/min  water spray period a. spray time: 0～99h59min (Continuing or adjustable) b. stop time: 0～99h59min, (Continuing or adjustable)   lighting time Continuing programming control available black panel temp. 85±3℃ cooling method Mechanical wind cooling; Room temp. less than 26℃ is recommend, relative humid: ≤85%R.H; humid. and temp. tested after 2 hours under idle condition. 4.Temperature & humidity running control system controller imported programmable 7inch touch screen precision range set precision: temp. ±0.1℃, humid: ±2％R.H, indicated precision: temp.±0.1℃,humid.: ±1％R.H temp. & humid. sensor Platinum Resistance(PT100Ω/MV) black panel temp. double-metal black panel temp. thermometer water-supplying system auto-control humidication water-supplying, Xenon arc lamp with cycling cooling water circulation system low noise heat-resistance conditioning motor, multi-blade centrifugal wind wheel control system mainly consists of operation panel, central controller, kinds of key-pressing sw., status indicating lamp, excution electric device etc.. 5.Structure section of machine body The chamber consists of several section: chamber body, control system, refrigeration system, heating system, humidation system, wind system, raining system, lighting system and so on. Chamber body a. With integrated structure, the chamber consists of up left part as working room, up right part as electric controller which is convenient to control, down part as compressor cooling group, sample holder rotation device, Xenon lamp condensation water box, water pump and other executive devices. b. Inner wall of chamber adopts international SUS304# material. c. Temp. insulation material is polyurethane foam and ultra-fine fibre glass, with good temp. insulation result, no frost and condensation on the external surface of chamber. d. condensate water outfall set at the bottom of chamber e. Environmental heat-resistance silicon sealing tape as the material of door frame. f. Viewing window with eye-protective film on its surface to protect eyes from being injured by Xenon lamp. external chamber body a. Seal of door adopts the double-layer of refined silicone rubber with reliable sealing effect and no aging or hardening phenomenon under high or low temperature. b. Single door (embedded handle); c. Viewing window, antifrost device and lamp equipped on the door viewing window Size：25 cm W × 30 cm H；equipped with Anti-radiation hollow glass 6.Electric control section of chamber a. As the core part of chamber b. Air pressure switch as the main switch to control the main circuit; c. Safety measures for electric section: it warns and cut electricity automatically after tested the action from following protection devices: a) overheat protection in working room b) lockage of phase, leakage protection c) overcurrent protection of motor d) overpressure/overload protection of cooling machine e) short out/overload protection of heater, humidifer f) fusing protection of fuse 7.Working section of chamber Condensation section of compressor. a.Cooling system: as the core part of cooling system, we adopt one set of compressor of Tecumseh from France in this case to ensure the cooling requirement in the working room. b.For adjustment technology and design of cooling system, we take an efficiency processing way to ensure the adjustment for the cooling amount and consumption of cooling system under the normal running, to make the failure rate down to the economical statue. c.Cooling evaporator: it locates in interlayer at one side of chamber which ventilate by force from blast motor to exchange heat fast. d.Cooling method of cooling system: forced air cooling Cooling refrigerant：Environmental R404a； Heating system a. Heating method: heating directly in the chamber; b. Military level stainless steel heating tube used, with fast and stable heating to keep temperature in the working room from rapid change. It with corrosion resistance, anti-high-low temperature, no leakage and other advantages. c. With SSR (solid relay)output control, without noise, reliable working, long service life time, fast switching, low interference from outside, and easy operation etc.. Rain system.   it consists of nozzle, solenoid valve, water-supplying and connecting pipe. Lighting system. It consists of xenon lamp, lamp cover, lamp contactor and other controlling parts. Energy compensation is got by adjusting samples distance, pressure and current. Wind system  It locates in the interlayer at the back of chamber, there are heater, fan blade, evaporator, PT100 temperature samples sensor etc.. when wind machine running, the air is intaken to the channel from working room, and blow out from the bottom after cooled; the air exchanged in the working room with samples is intaken again to the channel and mix; after several circulation, it will reach the purposed temperature, and ensure the high index of temp. and humid in the chamber at the same time. Cooling dehumidification system take the compressor of world brand Tecumseh from France to keep constant temperature, decrease the humidity in the working room and cool the xenon lamp. Humidification Steam generator: to generate steam from water Water level control: control the water inlet by solenoid valve, and water level by liquid level switch to provide the signal for water-supply and warning. Air circulation section Cycling channel and winding machine inside the chamber, it uses the high efficiency cooling machine and energy adjusting system, efficiency heat exchange to reach the aim of temperature change, which also improves the airflow and heat exchange between airflow, heating and humidification, as a result, it improves the humidity uniformity in the working room. 8. Enclosured files: operation manual, warranty card 9. Machine running requirements Temp. 5℃~+32℃ Humidity ≤85% Power supply AC220（±10%）V/50HZ    10. Core components parts Remark: replacement of some small parts of the same quality is possible because of material shortage.    

Test Principle Firstly submerge the specimen in the water in the vacuum chamber, and then evacuate the vacuum chamber to form differential pressure between the inside and outside of specimen. The seal property can be obtained by observing the steady progression of bubbles from the specimen or observing how the specimen expands and restores to its original shape after vacuum release.

1 Function Ozone in the atmosphere is very little, while it’s a major factor in rubber cracking, the product simulate and enhance atmospheric ozone condition to study the role of ozone on the rubber, and to rapid identificate and evaluate rubber resistance for ozone aging and anti-ozone agent protection. According to“GB / T7762-2003 Test Method for Static Tensile Test of Ozone Resistance Cured Rubber or Thermoplastic Rubber”,“GB / T2951.21-2008 General Test Method for Insulation and Sheathing Material of Cable”,“GB / T 11206-2009 Rubber Aging test surface cracking method”, and other relevant standards of the test method. 2.1 Structure  All-in-one machine 2.2 Material a) Inner chamber: SUS304 stainless steel plate b) External chamber: SUS304 stainless steel plate or baking finish. Insulation: rigid polyurethane foam + aluminum insulation cotton with double protection. 2.3 Machine door a) Single door, open from left. b) Window frame / door frame with two silicone rubber seal and anti-condensation heating device. c)With observation window (W220xH250mm), lights above the window and door.  2.4 Requirements for sample holder (for dynamic-type only)       a)At both ends of the sample to be fixed with a clamp under the required elongation, the longitudinal direction of the specimen shall be substantially parallel to the direction of air flow when in contact with ozonized air. b) Clamps shall be made of a material (eg aluminum) which does not readily decompose ozone. c) Allow the sample to rotate at a speed between (20 ^ -25) mm / s, in a plane perpendicular to the dry gas flow, with each sample moving continuously along the same path. d) The time of one revolution of the same specimen is (8 ^ -12) min. The scanning area of the specimen shall be at least 40% of the effective area of the test chamber. Specimen preparation shall conform to the provisions of GB / T 9865.1. The test specimen is preferably cut from the new test piece and, if desired, may be cut from the finished product. At least 3 specimens shall be required for per test condition. The standard length of the specimen is not less than 10mm, and thickness not less than 0.2mm. The length of specimen between the two ends of the clamp before drawing is not less than 40mm. 3 Control panel a) Controller display b) Power switch c) Fault alarm d)Wavelength switch e)light switch button 4 Enclosure configuration a) With a stainless steel SUS # 304 shelf turntable b) One φ50mm lead hole:, and with a hole cover and silicone rubber plug. c) Move casters 4 pcs d) Horizontal mounting brackets 4 pcs e) There is a drainage hole in the back of the machine to facilitate the drainage of condensate; (8mm in diameter) Three-phase five-wire cable (four-core cable + protective grounding wire) 1 pc, (three meters long).

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